Operation CHARM: Car repair manuals for everyone.
Home >> Honda Truck >> 2004 >> Pilot V6-3.5L >> Repair and Diagnosis >> Engine, Cooling and Exhaust >> Engine >> Tune-up and Engine Performance Checks >> Valve Clearance >> Adjustments

Valve Clearance: Adjustments

Adjustment

NOTE: Adjust the valves only when the cylinder head temperature is less than 100°F (38 °C).

1. Remove the cylinder head covers.





2. Set the No. 1 piston at top dead center (TDC). Align the pointer (A) on the front upper cover with the No. 1 piston TDC mark (B) on the front camshaft pulley.








3. Select the correct thickness feeler gauge for the valves you're going to check.
Intake: 0.20 - 0.24 mm (0.008 - 0.009 inch)
Exhaust: 0.28 - 0.34 mm (0.011 - 0.013 inch)
Adjusting screw locations:





4. Insert the feeler gauge (A) between the adjusting screw (B) and the end of the valve stem and slide it back and forth; you should feel a slight amount of drag.





5. If you feel too much or too little drag, loosen the locknut (A), and turn the adjusting screw (B) until the drag on the feeler gauge is correct.
6. Tighten the locknut and recheck the clearance. Repeat the adjustment if necessary.





7. Rotate the crankshaft clockwise. Align the pointer (A) on the front upper cover with the No. 4 piston TDC mark (B) on the front camshaft pulley.
8. Check and, if necessary, adjust the valve clearance on No. 4 cylinder.





9. Rotate the crankshaft clockwise. Align the pointer (A) on the front upper cover with the No. 2 piston TDC mark (B) on the front camshaft pulley.
10. Check and, if necessary, adjust the valve clearance on No. 2 cylinder.





11. Rotate the crankshaft clockwise. Align the pointer (A) on the front upper cover with the No. 5 piston TDC mark (B) on the front camshaft pulley.
12. Check and, if necessary, adjust the valve clearance on No. 5 cylinder.





13. Rotate the crankshaft clockwise. Align the pointer (A) on the front upper cover with the No. 3 piston TDC mark (B) on the front camshaft Pulley.
14. Check and, if necessary, adjust the valve clearance on No. 3 cylinder.





15. Rotate the crankshaft clockwise. Align the pointer (A) on the front upper cover with the No. 6 piston TDC mark (B) on the front camshaft pulley.
16. Check and, if necessary, adjust the valve clearance on No. 6 cylinder.
17. Install the cylinder head covers.

pro multis · About Operation CHARM