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LIghts - Tailight Reflector is Loose or Distorted

04-041

July 20, 2004

Applies To:
2003 Pilot - ALL
2004 Pilot- From VIN 2HKYF18..4H500001 thru 2HKYF18..4H582666

Taillight Reflector Is Loose or Distorted

SYMPTOM

Some taillight reflectors may become loose or distorted from extended brake light use.

PROBABLE CAUSE

The taillight reflector material is not durable under high heat conditions.

CORRECTIVE ACTION

Replace both taillight assemblies.

PARTS INFORMATION

Left Taillight:
P/N 33551-S9V-A02, H/C 7759053

Right Taillight:
P/N 33501-S9V-A02, H/C 7759046

WARRANTY CLAIM INFORMATION

In warranty:
The normal warranty applies.

Operation Number: 714115

Flat Rate Time: 0.8 hour

Failed Part: P/N 33551-S9V-A01
H/C 7005549

Defect Code: 00401

Symptom Code: 00101

Template ID: 04-041A

Skill Level: Repair Technician

Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.

DIAGNOSIS

Examine the upper and lower reflectors inside the lefi and right taillight assemblies. If any reflector is loose or distorted, go to REPAIR PROCEDURE.

REPAIR PROCEDURE

1. Open the tailgate.





2. Remove the two mounting bolts from the left taillight assembly, and carefully pull the taillight assembly straight back to release the two mounting clips.

3. Turn the bulb sockets 45 degrees counterclockwise to remove them from the housing.

4. Reinstall the bulb sockets into the new taillight assembly, and reinstall the taillight assembly.

5. Repeat steps 2 thru 4 for the right taillight.

6. Run water over the lefi and right taillights, and check for water leaks.

7. Check for proper operation of all bulb functions: brake light, taillight, turn signal, and side marker.





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