Suspension - Clicking Noise From Right Rear

04-010

March 2, 2004

Applies To:
2003 Pilot - All
2004 Pilot - From VIN 2HKYF1...4H500001 thru 2HKYF1...4H536749

Clicking Noise From Right Side of the Cargo Area

SYMPTOM

A clicking noise can be heard from the right side of the cargo area when driving over bumps.

PROBABLE CAUSE

The right rear damper valve is opening and closing during normal suspension movement.

CORRECTIVE ACTION

Replace the right rear damper with one that has a quieter valve.

PARTS INFORMATION

Rear Damper Assembly: P/N 52610-S9V-A02
H/C 7642101

WARRANTY CLAIM INFORMATION

Operation Number: 417130

Flat Rate Time: 0.3 hour

Failed Part: P/N 52610-S9V-A01
H/C 7017049

Defect Code: 09999

Symptom Code: 04201

Template ID: 04-010A

Skill Level: Repair Technician

REPAIR PROCEDURE

1. Remove the right rear damper. Refer to page 18-32 of the 2003-04 Pilot Service Manual.

2. Install a new damper assembly. Tighten the flange bolt and nut only finger-tight.

3. Lower the vehicle to the ground. Tighten the bolt and nut to 64 Nm (47 lb-ft).

NOTE:
Do not tighten the damper mounts while the vehicle is on the lift. Tightening the mounts while the vehicle is raised would cause a harsher ride and cause the damper to wear out faster.

4. Return the vehicle to the customer. Aligning the wheels is not necessary for this repair.





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