Operation CHARM: Car repair manuals for everyone.

Part 3 of 7

Mainshaft Diameter of needle bearing contact area at stator shaft Standard or new 22.984 - 23.000 mm
Service limit When worn or damaged
at 3rd gear Standard or new 52.975 - 52.991 mm
Service limit When worn or damaged
at 4th gear collar Standard or new 33.975 - 33.991 mm
Service limit When worn or damaged
I.D. of 3rd gear Standard or new 59.000 - 59.019 mm
Service limit When worn or damaged
I.D. of 4th gear Standard or new 40.000 - 40.016 mm
Service limit When worn or damaged
End play of 3rd gear Standard or new 0.03 - 0.31 mm
End play of 4th gear Standard or new 0.10 - 0.22 mm
41 x 73 mm thrust shim thickness No.1 Standard or new 7.85 mm
Service limit When worn or damaged
No.2 Standard or new 7.90 mm
Service limit When worn or damaged
No.3 Standard or new 7.95 mm
Service limit When worn or damaged
No.4 Standard or new 8.00 mm
Service limit When worn or damaged
No.5 Standard or new 8.05 mm
Service limit When worn or damaged
No.6 Standard or new 8.10 mm
Service limit When worn or damaged
Thrust washer thickness 27 x 47 x 5 mm Standard or new 5.00 mm
Service limit When worn or damaged
Length of 4th gear collar Standard or new 58.5 - 58.6 mm
4th gear collar flange thickness Standard or new 4.45 - 4.60 mm
Service limit When worn or damaged
Sealing ring thickness 32 mm sealing ring Standard or new 1.850 - 1.950 mm
Service limit 1.800 mm
29 mm sealing ring Standard or new 1.850 - 1.950 mm
Service limit 1.800 mm
Width of sealing ring groove Standard or new 2.025 - 2.060 mm
Service limit 2.080 mm
Clutch feed pipe O.D. 3rd clutch Standard or new 5.97 - 5.98 mm
Service limit 5.95 mm
4th clutch Standard or new 11.47 - 11.48 mm
Service limit 11.45 mm
Clutch feed pipe bushing I.D. 3rd clutch Standard or new 6.018 - 6.030 mm
Service limit 6.045 mm
4th clutch Standard or new 11.500 - 11.518 mm
Service limit 11.530 mm