Operation CHARM: Car repair manuals for everyone.

Part 5 of 7

Secondary shaft Diameter of needle bearing contact area at 1st gear Standard or new 37.978 - 37.993 mm
Service limit When worn or damaged
at 2nd gear Standard or new 33.986 - 39.999 mm
Service limit When worn or damaged
I.D. of 1st gear Standard or new 44.000 - 44.016 mm
Service limit When worn or damaged
I.D. of 2nd gear Standard or new 40.000 - 40.016 mm
Service limit When worn or damaged
End play of 1st gear Standard or new 0.07 - 0.15 mm
End play of 2nd gear Standard or new 0.04 - 0.12 mm
38 x 56.5 mm splined washer thickness No.1 Standard or new 6.85 mm
Service limit When worn or damaged
No.2 Standard or new 6.90 mm
Service limit When worn or damaged
No.3 Standard or new 6.95 mm
Service limit When worn or damaged
No.4 Standard or new 7.00 mm
Service limit When worn or damaged
No.5 Standard or new 7.05 mm
Service limit When worn or damaged
No.6 Standard or new 7.10 mm
Service limit When worn or damaged
37 x 55 mm thrust shim thickness No.1 Standard or new 4.90 mm
Service limit When worn or damaged
No.2 Standard or new 4.95 mm
Service limit When worn or damaged
No.3 Standard or new 5.00 mm
Service limit When worn or damaged
No.4 Standard or new 5.05 mm
Service limit When worn or damaged
No.5 Standard or new 5.10 mm
Service limit When worn or damaged
No.6 Standard or new 5.15 mm
Service limit When worn or damaged
No.7 Standard or new 5.20 mm
Service limit When worn or damaged
Cotter thickness Standard or new 1.99 - 2.02 mm
Sealing ring thickness Standard or new 1.890 - 1.950 mm
Service limit 1.800 mm
Width oif sealing ring groove Standard or new 2.025 - 2.060 mm
Service limit 2.080 mm
Clutch feed pipe O.D. Standard or new 7.97 - 7.98 mm
Service limit 7.95 mm
Clutch feed pipe bushing I.D. Standard or new 8.000 - 8.015 mm
Service limit 8.030 mm
Reverse idler gear Diameter of needle bearing contact area at reverse idler gear shaft Standard or new 13.990 - 14.000 mm
Service limit When worn or damaged
End play Standard or new 0.03 - 0.36 mm
I.D. Standard or new 18.007 - 18.020 mm
Service limit When worn or damaged
Thrust washer thickness Transmission housing side Standard or new 0.97 - 1.03 mm
Reverse idler gear shaft holder side Standard or new 0.97 - 1.03 mm
I.D. of reverse idler gear shaft holder Standard or new 14.006 - 14.024 mm
Service limit When worn or damaged
I.D. of transmission housing of reverse idler gear shaft contact area Standard or new 14.006 - 14.024 mm