Reverse Shift Fork Clearance Inspection

Inspection





1. Measure the clearances between the reverse shift fork (A) and 5th/reverse shift piece pin (B).
- If the clearance are more than the service limit, go to step 2.
- If the clearance are within the service limits, go to step 3.
Standard:
(1): 0.05 - 0.35 mm (0.002 - 0.014 inch)
(2): 0.4 - 0.8 mm (0.02 - 0.03 inch)
Service Limit:
(1): 0.5 mm (0.02 inch)
(2): 1.0 mm (0.04 inch)





2. Measure the widths of the groove in the reverse shift fork (A).
- If the widths of the grooves are not within the standard, replace the reverse shift fork with a new one.
- If the widths of the grooves are within the standard, replace the 5th/reverse shift piece with a new one.
Standard:
(1): 7.05 - 7.25 mm (0.278 - 0.285 inch)
(2): 7.4 - 7.7 mm (0.29 - 0.30 inch)





3. Measure the clearance between the reverse idler gear (A) and reverse shift fork (B). If the clearance is more than the service limit, go to step 4.
Standard: 0.5 - 1.1 mm (0.02 - 0.04 inch)
Service Limit: 1.8 mm (0.07 inch)





4. Measure the width of the reverse shift fork (A).
- If the width is not within the standard, replace the reverse shift fork with a new one.
- If the width is within the standard, replace the reverse idler gear with a new one.
Standard: 13.0 - 13.3 mm (0.51 - 0.52 inch)