2. Reverse Shift Fork Clearance Inspection

Reverse Shift Fork Clearance Inspection





1. Measure the clearance between the reverse idler gear (A) and the reverse shift fork (B) with a feeler gauge (C). If the clearance is more than the service limit, go to step 2.
Standard:
'01 model: 1.6 - 2.2 mm (0.063 - 0.087 inch)
'02-03 models: 1.2 - 1.8 mm (0.047 - 0.071 inch)
Service Limit:
'01 model: 2.8 mm (0.110 inch)
'02-03 models: 2.8 mm (0.110 inch)





2. Measure the width of the reverse shift fork.
^ If distance is more than the service limit, replace the reverse shift fork with a new one.
^ If distance is within the service limit, replace the reverse gear with a new one.
Standard:
'01 model: 13.8 - 14.1 mm (0.543 - 0.555 inch)
'02-03 models: 13.4 - 13.7 mm (0.528 - 0.539 inch)
Service Limit:
'01 model: 15.5 mm (0.610 inch)
'02-03 models: 15.5 mm (0.610 inch)