14. Countershaft Reassembly

Countershaft Reassembly

Special Tools Required
^ Driver 07749-0010000
^ Attachment 42 x 47 mm 07746-0010300
^ Seal driver 07947-6890100

NOTE: Refer to the Exploded View as needed during this procedure.

1. Clean all the parts in solvent, dry them, and apply lubricant to all contact surfaces.





2. Install the needle bearing (A) onto the countershaft (B). Assemble the friction damper (C) and 1st gear (D) together and install them on the countershaft, then install the synchro ring (E) and the synchro spring (F).





3. Install the 1st/2nd synchro hub (A) by aligning the fingers on the friction damper (B) with 1st/2nd synchro hub grooves.
4. Install reverse gear, 2nd gear synchro spring, and the double come synchro assembly.





5. Install the friction damper (A) on the spacer (B) using the special tools and a press.
6. Install the friction damper and spacer, and the 2nd gear bearing.





7. Install 2nd gear (A) by aligning the synchro cone fingers (B) with 2nd gear grooves (C).
8. Install 3rd gear, 4th gear, and 5th gear.





9. Install the needle bearing (A) and the ball bearing (B) using the special tool and a press (C).





10. Install the spring washer (A),and loosely install the new locknut (B).
11. Securely clamp the countershaft assembly in a bench vise with wood blocks.
12. Torque the new locknut to 108 Nm (111 kgf-cm, 79 ft. lbs.), then loosen it and torque it again to the same value. Stake the locknut tab into the groove.