Condenser HVAC: Service and Repair
Condenser Replacement1. Recover the refrigerant with a recovery/recycling/charging station.
2. Remove the splash shield.
3. Remove the bolt and the nut, then disconnect the condenser line (A) and the discharge line (B) from the condenser. Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination.
4. Remove the front bumper.
5. Remove the clips and the condenser shroud (A). Remove the bolts, then remove the wire harness clips (B) and the center upper beam (C).
6. Disconnect the condenser fan connector (A), and remove the compressor clutch connector (B) from the condenser fan shroud. Remove the condenser (C) by lifting it-up. Be careful not to damage the radiator or the condenser fins when removing the condenser.
7. Install the condenser in the reverse order of removal, and note these items:
- If you're installing a new condenser, add refrigerant oil (SANDEN SP-10).
- Replace the O-ring with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the correct O-rings for HFC-134a (R-134a) to avoid leakage.
- Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture absorption.
- Do not spill the refrigerant oil on the vehicle; it may damage the paint. If the refrigerant oil contacts the paint, wash it off immediately.
- Be careful not to damage the radiator or the condenser fins when installing the condenser.
- Charge the system.