Body - Convertible Top Won't Work Properly

02-065

October 28, 2005

*Applies To:
2000-06 S2000 - ALL*

Convertible Top Does Not Open Properly, Second Rib Does Not Pivot (Supersedes 02-065, Convertible Top Does Not Open Properly, dated November 26, 2002, to update the information indicated by the black bars and asterisks)

SYMPTOM

When opening the top, the second rib does not pivot properly, preventing the top from opening fully.

PROBABLE CAUSE

^ The hinges at the second rib of the convertible top may need lubrication.

^ The elastic bands that connect the top's second rib to the third rib stretch and lose their elasticity.

CORRECTIVE ACTION

Lubricate the hinges at the second support rib (if needed), and replace the elastic bands.





PARTS INFORMATION

WARRANTY CLAIM INFORMATION

In warranty:
The normal warranty applies.

Operation Number: 814006

Flat Rate Time: 1.0 hour

Failed Part: P/N 86020-52A-003
H/C 6244198

*Defect Code: 07409

Symptom Code: 01201

Template ID: 02-065A (2000-01)
02-065B (2002-06)*

Skill Level: Repair Technician

Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.

REPAIR PROCEDURE

NOTE:
Protect the interior of the vehicle with a blanket during this procedure.

1. Unlatch the convertible top, and open the top about 12 inches.





2. Grasp the second rib of the convertible top and pivot the second rib toward the rear of the vehicle, then forward again.

^ If the second rib of the top does not pivot easily, go to step 3.

^ If the second rib of the top pivots easily, go to step 4.

3. Remove the covers from the left and right pivot point of the second rib, and lubricate the pivot points with white lithium grease spray.

^ If the second rib of the top still does not pivot easily, replace the damaged components. Refer to section 20 of the 2000-06 S2000 Service Manual.





^ If the second rib of the top now pivots easily, reinstall the pivot covers, and go to step 4.

NOTICE
To prevent damage to the convertible top, place a piece of metal or plastic between the rib and the fabric when you cut or drill the divets from the ribs.





4. Using a cut off wheel or a 90-degree drill with a bit no larger in diameter than the rivet (3.6 mm), cut the heads off of the eight pop rivets that secure the two elastic bands to the second and third ribs of the convertible top.

5. Remove the four plates that secure the elastic bands, then remove the elastic bands.

6. Continue to drill or cut off the remaining portions of the rivets. Be careful not to make the hole in the rib any larger, or the new pop rivet will not hold securely.

7. Remove the rubber plugs from the ends of the second rib, and shake the rib to remove the old pop rivet. Reinstall the rubber plugs.





8. Install the new elastic bands with the new band plates, and secure them with new pop rivets.

9. Remove the blanket, and vacuum the vehicle.

10. Open and close the roof several times to ensure that the second rib of the roof is pivoting rearward properly.





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