Operation CHARM: Car repair manuals for everyone.

Windshield: Service and Repair

Windshield Replacement

NOTE: Familiarize yourself with the glass replacement process.

Parts Removal

First remove these items:
- Rearview mirror
- Front roof rail trim
- Windshield wiper arms
- Cowl cover




Cutting Positions
Slip piano wire through the adhesive at each position as shown, and pull it back as indicated by the arrows.

Rubber Dams and Fastener Installation, and Primer Application




- Be sure the rubber dams and fasteners line up with the alignment marks.
- Attach the rubber dams and fasteners with adhesive tape.
- To attach the molding, apply primer to the areas between the alignment marks of the windshield.

Molding Installation




- Be sure the alignment marks on the molding line up with the alignment marks on the windshield.
- Attach the molding with adhesive tape.
- Attach the molding seals to the molding.




Fastener (body side) Installation/Body Primer Application

NOTE: Apply body primer to exposed surfaces only.




Glass Primer and Adhesive Application