System Specifications
Flatness of cylinder block gasket surfaceStandard Less than 0.05 mm (0.0020 in.) Less than 0.02 mm (0.0008 in.) / 150 x 150
Cylinder bore 96.00 - 96.03 mm (3.7795 - 3.7807 in.)
Piston to cylinder clearance 0.03 - 0.05 mm (0.0012 - 0.0020 in.)
Crankshaft
Main journal outer diameter 68.942 - 68.960 mm (2.7142 - 2.7149 in.)
Pin journal outer diameter 54.954 - 54.972 mm (2.1635 - 2.1642 in.)
Main bearing oil clearance 0.022 - 0.040 mm (0.0008 - 0.0016 in.)
End play 0.10 - 0.28 mm (0.0039 - 0.0110 in.)
Main bearing cap bolt
1 - 8 49.00 Nm (5.0 kgf.m, 36.16 lb-ft) + 90 degrees
9 - 16 19.60 Nm (2.0 kgf.m, 14.46 lb-ft)+ 120 degrees
17 - 22 29.40 - 31.36 Nm (3.0 - 3.2 kgf.m, 21.70 - 23.14 lb-ft)
IDENTIFICATION OF CONNECTING ROD:
CRANKSHAFT PIN MARK LOCATION IDENTIFICATION OF CRANKSHAFT:
DISCRIMINATION OF CRANKSHAFT:
Connecting rod
Connecting rod big end inner diameter 58.000 - 58.018 mm (2.2834 -2.2842 in.)
Connecting rod bearing oil clearance 0.038 - 0.056 mm (0.0015 - 0.0022 in.)
Side clearance 0.1 - 0.25 mm (0.0039 - 0.0098 in.)
DISCRIMINATION OF CYLINDER BLOCK:
CRANKSHAFT JOURNAL MARK LOCATIONDISCRIMINATION OF CRANKSHAFT:
DISCRIMINATION OF CRANKSHAFT:
DISCRIMINATION OF CRANKSHAFT BEARING:
SELECTION:
Piston
Piston outer diameter 95.96 - 95.99 mm (3.7779 - 3.7791 in.)
Piston to cylinder clearance 0.03 - 0.05 mm (0.0012 - 0.0020 in.)
Ring groove width
No. 1 ring groove 1.22 - 1.24 mm (0.0480 - 0.0488 in.) 1.26 mm (0.0496 in.)
No. 2 ring groove 1.22 - 1.24 mm (0.0480 - 0.0488 in.) 1.26 mm (0.0496 in.)
Oil ring groove 2.01 - 2.03 mm (0.0791 - 0.0799 in.) 2.05 mm (0.0807 in.)
Piston ring
Side clearance
No. 1 ring 0.03 - 0.07 mm (0.0012 - 0.0027 in.) 0.1 mm (0.004 in.)
No. 2 ring 0.03 - 0.07 mm (0.0012 - 0.0027 in.) 0.1 mm (0.004 in.)
Oil ring 0.06 - 0.15 mm (0.0024 - 0.0059 in.) 0.2 mm (0.008 in.)
End gap
No. 1 ring 0.17 - 0.32 mm (0.0067 - 0.0126 in.) 0.6 mm (0.0236 in.)
No. 2 ring 0.32 - 0.47 mm (0.0126 - 0.0185 in.) 0.7 mm (0.0275 in.)
Oil ring 0.20 - 0.70 mm (0.0078 - 0.0275 in.) 0.8 mm (0.0315 in.)
Crankshaft pulley bolt 284.2-303.8 Nm (29.0-31.9 kgf.m, 209.76-224.22 ft. lbs.)