Cylinder Block Assembly: Specifications
Cylinder BlockFlatness of cylinder block gasket surface
Standard 0.03mm (0.001 2in.) or less
Piston-to-cylinder clearance 0.02-0.04mm(0.0008-0.0016in.)
Standard diameter 86.70-86.73mm (3.4134-3.4146in.)
Crankshaft
Main bearing standard oil clearance 0.004-0.022mm (0.0002-0.0009in.)
DISCRIMINATION OF CRANKSHAFT BEARING:
SELECTION TABLE:
Standard end play 0.07-0.25mm (0.0028-0.0098in.)
[Limit] 0.3mm(0.0118in.)
Main journal diameter 61.982-62.000mm (2.4402-2.4409in.)
Crank pin diameter 47.982-48.000mm (1.8891-1.8898in.)
Tightening torque
M8 15.7Nm (1.6 kgf.m, 11.6 lb-ft) + 90 degrees
M10 29.4Nm (3.0 kgf.m, 21.7 lb-ft) + 90 degrees
Connecting rods
Specification side clearence
Standard 0.1-0.25mm (0.0039-0.0098in.)
Limit 0.4mm (0.0157in.)
Connecting rod bearing standard oil clearance 0.018-0.036mm (0.0007-40.0014 in.)
Connecting rod bearing cap bolt 19.6Nm (2.0kgf.m, 14.5ft. lb.) + 90 degrees
Piston
Piston standard diameter 86.67-86.70 (3.4122-3.4134in.)
Piston-to-cylinder clearance 0.02-0.04mm (0.0008-0.0016in.)
Piston ring end gap
Standard
No.1 0.15-0.30mm (0.0059-0.0118in.)
No.2 0.30-0.45mm (0.0118-0.0177in.)
Oil ring 0.20-0.70mm (0.0079-0.0275in.)
Limit
No.1 0.6mm (0.0236in.)
No.2 0.7mm (0.0275in.)
Oil ring 0.8mm (0.0315in.)
Piston ring side clearance
Standard
No.1 0.04-0.08mm (0.0016-0.0031 in.)
No.2 0.03-0.07mm (0.0012-0.0027 in.)
Oil ring 0.06-0.15mm (0.0024-0.0059in.)
Limit
No.1 0.1mm (0.004in.)
No.2 0.1mm (0.004in.)
Oil ring 0.2mm (0.008in.)
Crankshaft pulley bolt 166.7-176.5 Nm (17.0-18.0 kgf.m, 123.0-130.2 ft. lbs.)