Installation
Installation
Oil Pump
1. Install the oil pump(A).
Tightening torque
20.6 - 22.6Nm (2.1 - 2.3kgf.m, 15.2 - 16.6lb-ft)
NOTE:
Always use a new O-ring(B).
2. Install the oil pump sprocket(A) and the oil pump chain on the oil pump.
Tightening torque
18.62 - 21.56Nm (1.9 - 2.2kgf.m, 13.74 - 15.91lb-ft)
3. Install the oil pump chain cover(A).
Tightening torque
9.80 - 11.76Nm (1.0 - 1.2kgf.m, 7.23 - 8.68lb-ft)
4. Install the lower oil pan.
A. Using a gasket scraper, remove all the old packing material from the gasket surfaces.
B. Before assembling the oil pan, the liquid sealant TB1217H should be applied on upper oil pan.
The part must be assembled within 5 minutes after the sealant was applied.
Bead width :2.5mm(0.1in.)
But marked area(* ) to be 5.0mm(0.2in.)
CAUTION:
- Clean the sealing face before assembling two parts.
- Remove harmful foreign materials on the sealing face before applying sealant
- When applying sealant gasket, sealant must not be protrude into the inside of oil pan.
- To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
C. Install the lower oil pan(A).
Uniformly tighten the bolts in several passes.
Tightening torque
9.80 - 11.76Nm (1.0 - 1.2kgf.m, 7.23 - 8.68lb-ft)
D. After assembly, wait at least 30 minutes before filling the engine with oil.
Oil Filter Assembly
1. Install the oil filter body and new O-rings.
Tightening torque
9.80 - 11.76Nm (1.0 - 1.2kgf.m, 7.23 - 8.68lb-ft)
NOTE:
- All rubber gaskets must not be damaged by assembling parts.
- Be careful of the knock sensor connector.
- Always use a new O-ring
2. Install the oil filter body cover(B) and a new gasket on the oil filter body.
Tightening torque
9.80 - 11.76Nm (1.0 - 1.2kgf.m, 7.23 - 8.68lb-ft)
3. Connect the water vent hose(A)
Tightening torque
9.80 - 11.76Nm (1.0 - 1.2kgf.m, 7.23 - 8.68lb-ft)
4. Install the water temperature control assembly(A).
5. Connect the water hoses on the ETC.
6. Connect the oil pressure switch connector.
7. Install the intake manifold(A) and the surge tank.
8. Fill with engine coolant.
9. Start engine and check for leaks.
10. Recheck engine coolant level.