Operation CHARM: Car repair manuals for everyone.

Installation

1. Apply engine oil to journals and lobes of camshafts, then install camshafts on cylinder head. Intake camshaft has a slit on rear end for driving crank angle sensor.
2. Install camshaft bearing caps. Bearing caps are marked with either an "R" or "L" and a number. "L" caps are for intake camshaft, "R" caps are for exhaust camshaft, and number identifies journal number front to rear.
3. Ensure camshafts can be easily turned by hand, then remove bearing caps and camshafts.
4. Install lash adjusters and rocker arms, then the camshafts and bearing caps, ensuring dowel pins on camshaft sprocket ends are located on top.

Fig. 8 Camshaft Bearing Cap Tightening Sequence:





5. Tighten bearing caps to specifications in two or three steps in sequence shown in Fig. 28.
6. Apply engine oil to external surface of camshaft oil seals, then using camshaft seal installer tool Nos. 09221-21000 and camshaft oil seal guide 09221-21100, or their equivalents, insert oil seals along camshaft front end and drive in until seals are fully seated.
7. Install camshaft sprockets and tighten to specifications.

Fig. 29 Rocker Cover Sealant Application:





8. Apply sealant to rocker cover as shown in Fig. 29. "A" portion uses Threebond No. 10 or equivalent and "B" portion uses Threebond No. 1212D or equivalent.
9. Install rocker cover and tighten to specifications.
10. Align punch mark on crank angle sensor housing with notch in plate, then install on cylinder head.
11. Install air cleaner, breather hose between air cleaner and rocker cover, and timing belt as outlined under Timing Belt, then fill cooling system.