A/Transaxle - Assembly, Manual Correction
Group: TRANSAXLENumber: 94-40-008
Date: JULY, 1994
Model: 1995 SONATA
Subject:
1995 SONATA AUTOMATIC TRANSAXLE ASSEMBLY SHOP MANUAL CORRECTION
DESCRIPTION
This bulletin revises pages 45A-87 and 45A-88 of the 1995 Sonata Shop Manual Automatic Transaxle Assembly Section.
51. Attach the end cover and fasten it with four bolts.
CAUTION:
When installing the end cover, be sure the screw hole is correctly aligned. If the end cover is turned (after it is installed) in order to align with the screw hole, the O-ring and/or D-ring may be twisted as a result.
52. Install the differential assembly.
53. Check for and remove any bearing spacer that may remain in the bearing retainer. Place two pieces of solder, roughly 10 mm (0.4 in.) long and 3 mm (0.12 in.) in diameter, at the positions shown on the differential bearing retainer outer race.
54. Install the differential bearing retainer and tighten the bolts to the specified torque.
Standard value: 30-40 N-m (300-400 kg.cm, 22-29 lb.ft.)
55. Remove the differential bearing retainer.
56. Remove the crushed solder from the outer race of the differential bearing.
57. Using a micrometer, measure the thickness of the crushed solder. Select and install a spacer so that the preload of the differential bearing will be the standard value:
Standard: 0.075 - 0.135 mm (0.003 - 0.005 In.)
58. Apply ATF to the newly installed O-ring and install the differential bearing retainer.
59. Install the differential bearing cap and tighten the two bolts to the specified value: 43-58 lb.ft.
60. Install the differential cover and tighten the bolts to the specified value: 7 - 9 lb.ft.