Operation CHARM: Car repair manuals for everyone.

EGR Valve Check

1. Remove the EGR valve and check for sticking, carbon deposits, etc. If such conditions exist, clean with solvent to ensure tight valve seat contact.
2. Connect a manual vacuum pump to the EGR valve.
3. Apply a vacuum of 67 kPa (9.7 psi) and check air tightness.
4. Blow in air from one passage of the EGR to check condition as follows:
- Vacuum 7kPa or less - Air does not blow through.

CAUTION: When installing the EGR valve, use a new gasket and tighten to the specified torque.

Tightening torque
EGR valve: 15 - 22 Nm (150 - 220 kg.cm, 11 - 16 lb.ft)