Service Adjustment Procedure

BRAKE REACTION PLATE END PLAY ADJUSTMENT





Replace the pressure plate of the low-reverse brake with the special tool, and then install the brake disc, brake plate and snap ring as shown in the figure. Install the reaction plate and the used snap ring. Move the special tool up and down to measure the end play, and then replace the snap ring to adjust the end play to standard value. (For "SNAP RING AND SPACER FOR ADJUSTMENT", refer to Application and ID)
Standard value: 0 - 0.16 mm

SECOND BRAKE END PLAY ADJUSTMENT





Replace the pressure plate of the second brake with the special tool, and then install the brake disc and brake plate as shown in the figure. Install the return spring, second brake piston and snap ring.
Move the special tool up and down to measure the end play.
Standard value:
0.79 - 1.25 mm (4 A/T)
1.09 - 1.55 mm (5 A/T)





Reference
Select a pressure plate which thickness Is within the following value. [A (moving amount) + thickness of the special tool - 1.25] to [A (moving amount) + thickness of the special tool - 0.79]. (For "SNAP RING AND SPACER FOR ADJUSTMENT", refer to Application and ID)

LOW-REVERSE BRAKE END PLAY ADJUSTMENT





Reverse the transmission and install the dial gauge. Move the special tool up and down to measure the end play.
Standard value:
1.35 - 1.81 mm (4 A/T)
1.65 - 2.11 mm (5 A/T)





Reference
Select a pressure plate which thickness is within the following value. [A (moving amount) + thickness of the special tool - 1.81] to [A (moving amount) + thickness of the special tool - 1.35]. (For "SNAP RING AND SPACER FOR ADJUSTMENT", refer to Application and ID)

IDENTIFICATION OF THRUST BEARINGS, THRUST RACERS AND THRUST WASHERS
















UNDERDRIVE SUN GEAR END PLAY ADJUSTMENT





Install the used thrust race #8, and then the rear cover.
Measure end play of the underdrive sun gear. Move the underdrive sun gear up and down to measure the end play. Replace thrust race #8 to adjust the play to the standard value.
Standard value: 0.25 - 0.45 mm

NOTE: Installing the underdrive clutch hub makes it easy to measure the end play of the underdrive sun gear.

DIFFERENTIAL CASE PRELOAD ADJUSTMENT





Place a solder (approx. 10 mm in length, 3 mm in diameter) on the torque converter housing as shown in the figure.





Install the torque converter housing to the transmission case without applying sealant. Tighten its mounting bolts to the specified torque. Loosen the bolts, and remove the solder.
Use a micrometer to measure the thickness (T) of the pressed solder. Select a spare which thickness is within the following value.
Standard value: (T + 0.045 mm) to (T + 0.105 mm)