Operation CHARM: Car repair manuals for everyone.

Fuel Level Sensor: Locations

FUEL SENDER REPLACEMENT
1. Remove the fuel tank cap to lower the fuel tank's internal pressure.




2. Open the trunk door and disconnect the fuel pump connector, remove the fuel feed and return line from the fuel pump assembly.
3. Remove the fuel pump installation screws, then remove the fuel pump assembly from the fuel tank.
4. Remove the fuel sender from the fuel pump assembly.
5. Inspect and replace, if necessary.

REMOVAL
1. Release residual pressure from the fuel line to prevent fuel spilling.

WARNING: Cover the hose connection with rags to prevent splashing of fuel that could be caused by residual pressure In the fuel line.

2. Remove the delivery pipe with the fuel injector and pressure regulator.

INSTALLATION
1. Install a new grommet and O-ring to the injector.




2. Apply a coating of solvent, spindle oil or gasoline to the injector O-ring.

3. While turning the injector to the left and right, install it on to the delivery pipe.




4. Be sure the injector turns smoothly.

NOTE: If injector does not turn smoothly the O-ring may be jammed. Remove the injector and re-insert it into the delivery pipe and re-check.