Intake Manifold: Service and Repair

INTAKE AND EXHAUST SYSTEM





COMPONENT

REMOVAL

INTAKE MANIFOLD
1. Remove the engine cover.
2. Remove air cleaner hose.
3. Remove surge tank assembly.
1) Disconnect the accelerator cable.
2) Disconnect the TPS connector.
3) Disconnect the ISA connector.
4) Disconnect the injector connector.
5) Disconnect the PCSV connector.
6) Disconnect the PCSV hose.





7) Disconnect the brake booster vacuum hose (A).
8) Disconnect the PCV hose.
9) Disconnect the IAT sensor connector.
10) Remove the surge tank stay.
11) Remove the surge tank assembly.





4. Remove the injector assembly (A).





5. Remove the intake manifold (A) and gasket.

INSTALLATION

INTAKE MANIFOLD





1. Install the intake manifold and gasket.
2. Install the injector assembly.
3. Install the surge tank assembly.
1) Install the surge tank assembly.
Tightening torque 15 - 20 Nm (150 - 200 kgf-cm, 11 - 15 ft. lbs.)
2) Install the surge tank stay.
Tightening torque 15 - 20 Nm (150 - 200 kgf-cm, 11 - 15 ft. lbs.)
3) Install the ground cable.
4) Connect the IAT sensor connector.
5) Connect the PCV hose.
6) Connect the brake booster vacuum hose.
7) Connect the PCSV hose.
8) Connect the PCSV connector.
9) Connect the injector connector.
10) Connector the connector.
11) Connector the TPS connector.
12) Connector the actuator cable.
4. Install the air cleaner hose.
5. Install the engine cover.