Muffler: Service and Repair

MUFFLER





COMPONENTS

REMOVAL

REAR MUFFLER

CAUTION: Before removing or inspecting the exhaust system, ensure that the exhaust system is cool.





1. Disconnect the main muffler from the center exhaust pipe.








2. Remove the rubber hangers and the rear muffler.

FRONT EXHAUST PIPE (INCLUDING CATALYTIC CONVERTER)
1. Remove the front exhaust pipe from the center exhaust pipe.





2. Remove the front exhaust pipe bolt and the exhaust manifold pipe mounting nuts.








3. Remove the front muffler bolts and nuts.

INSPECTION
1. Check the mufflers and pipes for leaks, corrosion and damage.
2. Check the rubber hangers for deterioration and cracks.

INSTALLATION
1. Temporarily install the front muffler, the catalytic converter assembly and the rear muffler in this order.
2. Install the rubber hangers so that they hang equally left and right.
3. Tighten the parts securely and then confirm that there is no interference with any components.
Tightening torque 30 - 40 Nm (300 - 400 kg-cm, 22 - 29.5 ft. lbs.)