Operation CHARM: Car repair manuals for everyone.

Throttle Position Sensor: Testing and Inspection




THROTTLE POSITION SENSOR (TPS)
The TPS is a variable resistor type that rotates with the throttle shaft to sense the throttle valve angle. As the throttle shaft rotates, the output voltage of the TPS changes. The PCM detects the throttle valve opening based on this voltage change.

Circuit Diagram:






HARNESS INSPECTION PROCEDURES
Refer to "P0122, P0123, P0222, P0223" DTC inspection procedures.

TROUBLESHOOTING HINTS
The TPS signal is important in the control of the automatic transaxle. Shift shock and other trouble will occur if the sensor is faulty.

SENSOR CHECKING

Using Hi-Scan (PRO):






USING VOLTMETER
1. Disconnect the throttle position sensor connector.
2. Measure resistance between terminal 3 (sensor ground) and terminal 1 (sensor power).

Standard value : 3.5 - 6.5 kOhm

3. Connect a pointer type ohmmeter between terminal 3 (sensor ground) and terminal 2 (sensor output).
4. Operate the throttle valve slowly from the idle position to the full open position and check that the resistance changes smoothly in proportion with the throttle valve opening angle.




5. If the resistance is out of specification, or fails to change smoothly, replace the throttle position sensor.

Tightening torque
TP Sensor: 1.5-2.5 Nm (15-25 kg-cm, 1.1-1.8 lb-ft)

INSPECTION




1. Connect a HI-SCAN (PRO) to the data link connector.

NOTE: Before inspecting the TPS, verify the basic idle speed is as specified.




2. If a HI-SCAN (PRO) is not used, connect a digital type voltmeter between ground and TPS output terminal.
3. Turn the ignition switch to the ON position(do not start engine) and check that TPS output voltage is as specified. If a HI-SCAN (PRO) is used, read the TPS voltage.

Standard value (ETS vehicle) : 300 - 900 mV




4. If it is out of specification, loosen TPS mounting screws and adjust by turning the TPS.

NOTE:
- Turning the TP Sensor clockwise increases the output voltage.
- Tighten the screws securely after adjustment.

5. Turn the ignition switch to the OFF position.

THROTTLE BODY CLEANING

NOTE: Disconnect the intake air hose from the throttle body, and check the throttle valve surface for dirt. Spray cleaning solvent on the face of the valve to remove dirt.

1. Warm up the engine, then stop it.
2. Remove the intake air hose from the throttle body.
3. Plug the bypass passage inlet of the throttle body.

NOTE: Make sure the solvent does not enter the by-pass passage.

4. Spray cleaning solvent into the valve through the throttle body intake port and let it soak for about 5 minutes. After 5 minutes open the valve and wipe it clean with a soft rag.

CAUTION: Keep the throttle valve closed while spraying to avoid charging the intake path with solvent.

5. Start the engine, race it several times and allow the engine to run near idle for 1 minute.
6. Repeat Steps 4 and 5.
7. Unplug the bypass passage inlet.
8. Attach the intake air hose.




9. Disconnect the battery ground cable for more than 10 seconds.