Intake Manifold: Service and Repair

INTAKE MANIFOLD

COMPONENTS:

INSTALLATION
1. Install intake manifold and new gasket on the cylinder head.
Tightening torque
1st: 3.9 - 5.9 Nm (0.4 - 0.6 kgf.m, 2.9 - 4.3 ft. lbs.) 2nd: 18.62 - 23.52 Nm (1.9 - 2.4 kgf.m, 13.74 - 17.36 ft. lbs.) 3rd: Repeat 2nd step twice or more.

NOTE: Be careful of the installation direction. a - h: 1st step order 1 - 8: 2nd step order

2. Install delivery pipe.
3. Connect LH injector connector.
4. Connect breather Pipe assembly.
Tightening torque 9.80 - 11.76 Nm (1.0 - 1.2 kgf.m, 7.23 - 8.68 ft. lbs.)
5. Install surge tank.
Tightening torque 9.80 - 11.76 Nm (1.0 - 1.2 kgf.m, 7.23 - 8.68 ft. lbs.) 18.62 - 23.52 Nm (1.9 - 2.4 kgf.m, 13.74 - 17.36 ft. lbs.)
6. Install connector bracket on the surge tank.
Tightening torque 6.86 - 10.78 Nm (0.7 - 1.1 kgf.m, 5.06 - 7.96 ft. lbs.)
7. Install surge tank stay.
Tightening torque 27.44 - 31.36 Nm (2.8 3.2 kgf.m, 20.25 - 23.14 ft. lbs.) 18.62 - 23.52 Nm (1.9 - 2.4 kgf.m, 13.74 - 17.36 ft. lbs.)
8. Connect brake vacuum hose.
9. Connect PCV hose.
10. Connect water hoses to ETC.
11. Install ETC bracket.
Tightening torque 15.68 - 25.48 Nm (1.6 - 2.6 kgf.m, 11.57 - 18.80 ft. lbs.)
12. Connect ETC connector and knock sensor connector.
13. Connect PCSV connector, MAP sensor connector and PCSV hoe.
14. Connect RH injector connector and ignition coil connector.
15. Connect RH oxygen sensor connector.
16. Install air cleaner upper cover and in take hose.
17. Connect AFS (A) and breather hose.

REMOVAL
1. Disconnect AFS (A) and breather hose (B).
2. Remove air cleaner upper cover (D) and intake hose (C).