Cylinder Block Assembly: Specifications
CYLINDER BLOCKGENERAL SPECIFICATIONS
Cylinder bore 92.00 - 92.03 mm (3.6220 - 3.6232 inch)
Flatness of gasket surface Less than 0.05 mm (0.0019 inch) [Less than 0.02 mm (0.0008 inch)/150x150]
Piston
Outer diameter 91.97 - 92.00 mm (3.6209 - 3.6220 inch)
Cylinder clearance 0.02 - 0.04 mm (0.0008 - 0.0016 inch)
Ring groove width
No. 1 ring groove 1.23 - 1.25 mm (0.0484 - 0.0492 inch)
Limit 1.26 mm (0.0496 inch)
No. 2 ring groove 1.22 - 1.24 mm (0.0480 - 0.0488 inch)
Limit 1.26 mm (0.0496 inch)
Oil ring groove 2.01 - 2.03 mm (0.0791 - 0.0799 inch)
Limit 2.05 mm (0.0807 inch)
Piston ring
Side clearance
No. 1 ring 0.04 - 0.078 mm (0.0016 - 0.0031 inch)
Limit 0.1 mm (0.004 inch)
No. 2 ring 0.03 - 0.07 mm (0.0012 - 0.0027 inch)
Limit 0.1 mm (0.004 inch)
Oil ring 0.06 - 0.15 mm (0.0024 - 0.0059 inch)
Limit 0.2 mm (0.008 inch)
End gap
No. 1 ring 0.17 - 0.32 mm (0.0067 - 0.0126 inch)
Limit 0.6 mm (0.0236 inch)
No. 2 ring 0.32 - 0.47 mm (0.0126 - 0.0185 inch)
Limit 0.7 mm (0.0275 inch)
Oil ring 0.20 - 0.70 mm (0.0078 - 0.0275 inch)
Limit 0.8 mm (0.0315 inch)
Piston pin
Pin outer diameter 23.001 - 23.006 mm (0.9055 - 0.9057 inch)
Pin hole inner diameter 23.016 - 23.021 mm (0.9061 - 0.9063 inch)
Pin hole clearance 0.01 - 0.02 mm (0.0039 - 0.0078 inch)
Connecting rod small end inner diameter 22.974 - 22.985 mm (0.9045 - 0.9049 inch)
Connecting rod small end hole clearance 0.016 - 0.032 mm (0.0006 - 0.0012 inch)
Connecting rod
Big end inner diameter 58.000 - 58.018 mm (2.2834 - 2.2842 inch)
Bearing oil clearance 0.030 - 0.048 mm (0.0012 - 0.0019 inch)
Side clearance 0.1 - 0.25 mm (0.0039 - 0.0098 inch)
Standard end play 0.1 - 0.25 mm (0.004 - 0.010 inch)
Allowable bend 0.05 mm/100 mm (0.0020 inch/3.94 inch) or less
Allowable twist 0.1 mm/100 mm (0.0039 inch/3.94 inch) or less
Crankshaft
Main journal outer diameter 68.942 - 68.960 mm (2.7142 - 2.7149 inch)
Pin journal outer diameter 54.954 - 54.972 mm (2.1635 - 2.1642 inch)
Main bearing oil clearance 0.022 - 0.040 mm (0.0008 - 0.0016 inch)
End play 0.10 - 0.28 mm (0.0039 - 0.0110 inch)
Thrust bearing thickness 2.41 - 2.45 mm (0.0949 - 0.0964 inch)
Crankshaft Main Bearing Codes
DISCRIMINATION OF CONNECTING ROD:
CRANKSHAFT PIN MARK LOCATION DISCRIMINATION OF CRANKSHAFT:
DISCRIMINATION OF CRANKSHAFT:
PLACE OF IDENTIFICATION MARK (CONNECTING ROD BEARING):
DISCRIMINATION OF CONNECTING ROD BEARING:
Crankshaft Bore Mark Location:
DISCRIMINATION OF CYLINDER BLOCK:
CRANKSHAFT JOURNAL MARK LOCATION DISCRIMINATION OF CRANKSHAFT:
DISCRIMINATION OF CRANKSHAFT:
PLACE OF IDENTIFICATION MARK (CRANKSHAFT BEARING):
DISCRIMINATION OF CRANKSHAFT BEARING:
SELECTION:
TIGHTENING SPECIFICATIONS
Crankshaft Main Bearing Cap Bolts
Sequence:
Torque And Quantity:
Always use new main bearing cap bolts.
ALLDATA Editor Note: There are 3 different torque specifications given here, with little additional identifying information, please refer back to the image that shows the main bearing cap Engine Block Disassembly
Connecting Rod Bolts
First pass 19.6 Nm (2.0 kgf.m, 14.46 ft. lbs.)
Final pass Tighten 90°
Crankshaft damper pulley bolt 284.2 - 303.8 Nm (29.0 - 31.0 kgf.m, 209.76 - 224.22 ft. lbs.)