Front Door: Service and Repair
FRONT DOORREMOVAL AND INSTALLATION
1. Remove the grip handle using a remover.
2. Remove the inside handle housing.
3. Remove the tweeter speaker using a remover.
4. Remove the mounting screws and remove the door trim panel.
Disconnect the wire connectors.
5. Remove the door grip handle mounting bracket, speaker and door trim seal.
6. Remove the door tooling hole cover.
7. Remove the door glass stopper catch.
Tightening torque: 3.9-5.9 N.m (0.4-0.6 kgf.m, 2.9-4.3 lbf.ft)
8. Remove the door delta chassis.
9. Remove the glass stopper bolts, remove the window glass.
10. Remove the door side weather strip.
11. Loosen the mounting nuts and remove the regulator assembly.
Tightening torque: 8.8-13.7 N.m (0.9-1.4 kgf.m, 6.5-10.1 lbf.ft)
12. Disconnect the cable, after loosening the inner handle mounting screw, push the inner handle toward the direction shown in the illustration and remove it.
13. Remove the door outside belt.
NOTE: Install the door outside bell to the inside of groove of the door panel.
14. Remove the door outside handle and key cylinder.
15. Remove the door latch assembly mounting screws and remove the door latch assembly.
Tightening torque: 16.7-21.6 N.m (1.7-2.2 kgf.m, 12.3-15.9 lbf.ft)
16. Remove the door checker.
17. Installation is the reverse of removal.
When installing the door vapor barrier, butyl tape should not be placed so it blocks the door trim fastener holes.