Cylinder Block Assembly: Specifications
Cylinder blockCylinder bore 76.50 - 76.53mm (3.0118 - 3.0130in)
Flatness of gasket surface Less than 0.05mm (0.0020in)
Piston
Piston outer diameter 76.47 - 76.50mm (3.0106 - 3.0118in)
Piston to cylinder clearance 0.020 - 0.040mm (0.0008 - 0.0016in)
Ring groove width
No. 1 ring groove 1.230 - 1.255mm (0.0484 - 0.0494in)
No. 2 ring groove 1.230 - 1.255mm (0.0484 - 0.0494in)
Oil ring groove 2.030 - 2.055mm (0.0799 - 0.0809in)
Piston ring
Side clearance
No.1 ring 0.04 - 0.085mm (0.0016 - 0.0033in) (0.1 mm (0.0039in))
No.2 ring 0.04 - 0.085mm (0.0016 - 0.0033in) (0.1 mm (0.0039in))
Oil ring 0.08 - 0.175mm (0.0031 - 0.0069in)
End gap
No. 1 ring 0.15 - 0.30mm (0.0059 - 0.0118in) (1.0mm (0.0394in))
No. 2 ring 0.35 - 0.50mm (0.0138 - 0.0197in) (1.0mrn (0.0394in))
Oil ring 0.20 - 0.70mm (0.0079 - 0.0276in (1.0mm (0.0394in))
Piston pin
Piston pin outer diameter 18.001 - 18.007mm (0.7087 - 0.7089in)
Piston pin hole inner diameter 18.016 - 18.021mm (0.7093 - 0.7095in)
Piston pin hole clearance 0.011 - 0.01 8mm (0.0004 - 0.0007in)
Connecting rod small end hole inner diameter 17.974 - 17.985mm (0.7076 - 0.7081 in)
Connecting rod small end hole clearance -0.032 - -0.016mm (-0.0013 - -0.0006in)
Piston pin press-in load 500-1,500 kg (1,102 - 3,306 lb)
Connecting rod
Connecting rod big end inner diameter 48.000 - 48.018mm (1.8898 - 1.8905in)
Connecting rod bearing oil clearance 0.018 - 0.036mm (0.0007 - 0.0014in)
Side clearance 0.10 - 0.25mm (0.0039 - 0.0098in) (0.4mm (0.0157in))
IDENTIFICATION OF CONNECTING ROD:
IDENTIFICATION OF CRANKSHAFT PIN JOURNAL:
IDENTIFICATION OF CONNECTING ROD BEARING:
CONNECTING ROD BEARING SELECTION TABLE:
Crankshaft
Main journal outer diameter 49.950 - 49.968mm (1.9665 - 1.9672in)
Pin journal outer diameter 44.954 - 44.972mm (1.7698 - 1.7705in)
Main bearing oil clearance
No. 1, 2, 4, 5 0.022 - 0.040mm (0.0009 - 0.0016in) (0.1mm (0.0039in))
No. 3 0.028 - 0.046mm (0.00 11 - 0.0018in) (0.1mm (0.0039in))
End play 0.05 - 0.175mm (0.0020 - 0.0069in) (0.2mm (0.0079in))
IDENTIFICATION OF CONNECTING ROD:
IDENTIFICATION OF CRANKSHAFT MAIN JOURNAL:
IDENTIFICATION OF CRANKSHAFT MAIN BEARING:
CRANKSHAFT MAIN BEARING SELECTION TABLE:
Crankshaft pulley bolt 1 137.3 - 147.1 Nm (14.0 - 15.0 kgf-m, 101.3 - 108.5 ft. lbs.)