Brake Pedal Assy: Service and Repair
BRAKE PEDALCOMPONENTS:
COMPONENTS (ADJUSTABLE PEDAL):
REMOVAL
1. Remove the lower crash pad.
2. Pull down steering column shaft after removing 4 bolts.
3. Remove the stop lamp switch connector (A).
4. Remove adjustable cable (A) in case of the adjustable brake pedal.
5. Remove the pin and snap pin.
6. Loosen the brake pedal member assembly mounting nuts and then remove the brake pedal assembly
INSTALLATION
1. Installation is the reverse of removal.
CAUTION: Coat the inner surface of the bushings with the specified grease.
Specified grease: SAE J310
2. Before inserting the pin, apply the specified grease to the joint pin.
3. Install the snap pin.
4. Install the nuts with specified torque, when installing the brake pedal.
TORQUE: Nm (kgf-m, lb-ft); 12.74-15.68 (l.3-1.6, 9.45-11.63)
5. Adjust the brake pedal height and free play.
6. Install the stop lamp switch.
INSPECTION
1. Check the bushing for wear.
2. Check the brake pedal for bending or twisting.
3. Check the brake pedal return spring for damage.
4. Check the stop lamp switch.
1) Connect a circuit tester to the connector of stop lamp switch, and check whether or not there is continuity when the plunger of the stop lamp switch is pushed in and when it is released.
2) The stop lamp switch is in good condition if there is no continuity when plunger(A) is pushed.
