Cylinder Block Assembly: Specifications

Cylinder block
Cylinder bore 96.00 - 96.03mm (3.7795 - 3.7807in.)
Flatness of gasket surface Less than 0.05mm (0.0019in.)
[Less than 0.02mm (0.0008in.) / 150xl 50]

Piston
Piston outer diameter 95.96 - 95.99mm (3.7779 - 3.7791in.)
Piston to cylinder clearance 0.03 - 0.05mm (0.0012 - 0.0020in.)
No. 1 ring groove 1.22 - 1.24mm (0.0480 - 0.0488in.)
Limit 1.26mm (0.0496in.)
No. 2 ring groove 1.22 - 1.24mm (0.0480 - 0.0488in.)
Limit 1.26mm (0.0496in.)
Oil ring groove 2.01 - 2.03mm (0.0791 - 0.0799in.)
Limit 2.05mm (0.0807in.)

Piston ring
Side clearance
No. 1 ring 0.04 - 0.078mm (0.0016 - 0.0031 in.)
Limit 0.1 mm (0.004in.)
No. 2 ring 0.03 - 0.07mm (0.0012 - 0.0027in.)
Limit 0.1 mm (0.004in.)
Oil ring 0.06 - 0.15mm (0.0024 - 0.0059in.)
Limit 0.2mm (0.008in.)
End gap
No. 1 ring 0.17 - 0.32mm (0.0067 - 0.0126in.)
Limit 0.6mm (0.0236in.)
No. 2 ring 0.32 - 0.47mm (0.0126 - 0.0185in.)
Limit 0.7mm (0.0275in.)
Oil ring 0.20 - 0.70mm (0.0078 - 0.0275in.)
Limit 0.8mm (0.0315in.)

Connecting rod
Connecting rod big end inner diameter 58.000-58.018mm (2.2834-2.2842in.)
Connecting rod bearing oil clearance 0.038 - 0.056mm (0.0015 - 0.0022in.)
Side clearance 0.1 - 0.25mm (0.0039 - 0.0098in.)

Crankshaft
Main journal outer diameter 68.942 - 68.960mm (2.7142 - 2.7149in.)
Pin journal outer diameter 54.954 - 54.972mm (2.1635 - 2.1642in.)
Main bearing oil clearance 0.022 - 0.040mm (0.0008 - 0.0016in.)
End play 0. 10 - 0.28mm (0.0039 - 0.011 Oin.)

DISCRIMINATION OF CRANKSHAFT:

PLACE OF IDENTIFICATION MARK (CONNECTING ROD BEARING):

DISCRIMINATION OF CONNECTING ROD BEARING:

Main bearing cap inner bolt(M11) 49.00 + 90 degrees (5.0 + 90 degrees, 36.16 + 90 degrees)
Main bearing cap outer bolt(M8) 19.60 + 120 degrees (2.0 + 120 degrees, 14.46 + 120 degrees)
Main bearing cap side bolt(M8) 29.40-31.36 Nm (3.0-3.2 kgf-m, 21.70-23.14 ft. lbs.)

Crankshaft pulley bolt 284.2-303.8 Nm (29.0-31.0 kgf-m, 209.76-224.22 ft. lbs.)