Cylinder Block Assembly: Specifications
Cylinder blockCylinder bore 82.00 - 82.03 mm (3.2283 - 3.2295 in)
Out-of-round and taper of cylinder bore Less than 0.01mm (0.0004in)
Clearance with piston (To set limits to new parts 0,02 - 0.04mm (0.0008 - 0.0016in)
Piston
Outer diameter (To set limits to new parts) 81.97 - 82.00 mm (3.2271 - 3.2283 in)
Service oversize 0.25, 0.50 mm (0.010, 0.020 in) oversize
Piston ring
Side clearance
No.1 0.04 - 0.08 mm (0.0015 - 0.0031 in) 0.1 mm (0.004 in)
No.2 0.03 - 0.07 mm (0.0012 - 0.0027 in)
End Gap
No.1 0.20 - 0.35 mm (0.0079 - 0.0138 in) 1 mm (0.039 in)
No.2 0.37 - 0.52 mm (0.0146 - 0.0205 in) 1 mm (0.039 in)
Oil ring side rail 0.20 - 0.60 mm (0.0078 - 0.0236 in) 1 mm (0.039 in)
Service oversize 0.25, 0.50 mm (0.010, 0.020 in.) oversize
Piston pin
Outer diameter 20.001 - 20.006 mm (0.7874 - 0.7876 in)
Hole inner diameter 20.016 - 20.021 mm (0.7880 - 0.7882 in)
Hole clearance 0.010 - 0.020 mm (0.0004 - 0.0008 in)
Connecting rod small end inner diameter 19.974 - 19.985 mm (0.7864 - 0.7868 in)
Connecting rod
Bend 0.05 mm (0.0020 in) or less
Twist 0.1 mm (0.004 in) or less
Connecting rod big end to crankshaft side clearance 0.100 - 0.250 mm (0.0039 - 0.010 in) 0.4 mm (0.0157 in)
Connecting rod bearing
Oil clearance (To seat limits to new parts) 0.024 - 0.042 mm (0.0009 - 0.0017 in)
Undersize 0.25 mm (0.01 in)
DISCRIMINATION OF CONNECTING ROD BEARING:
Connecting rod cap nut 49.0-52.0 Nm (5.0-5.3 kgf.m, 36.2-38.3 ft. lbs.)
Crankshaft
Pin outer diameter 44.946 - 44.966 mm (1.7695 - 1.7703 in)
Journal outer diameter 56.942 - 56.962 mm (2.2418 - 2.2426 in)
Bend 0.03 mm (0.0012 in) or less
Out-of-round, taper of journal and pin 0.01 mm (0.0004 in) or less 0.030 mm (0.0012 in)
End play 0.06 - 0.260 mm (0.0023 - 0.010 in)
Undersize rework dimension of pin 0.25 mm (0.010 in) 44.725 - 44.740 mm (1.7608 - 1.7614 in)
Undersize rework dimension of journal 0.25 mm (0.010 in) 56.727 - 56.742 mm (2.2333 - 2.2339 in)
Crankshaft bearing
Oil clearance 0.028 - 0.046mm (0.0011 - 0.0018in)
DISCRIMINATION OF CRANKSHAFT BEARING:
SELECTION:
Crankshaft bearing cap bolt 27.5-31.4 Nm + (60°-64°) (2.8-3.2 kgf.m + (60°-64°) 20.3-23.1 ft. lbs. + (60°-64°)
Crankshaft pulley bolt 156.9-166.7 Nm (16.0-17.0 kgf.m, 115.7-123.0 ft. lbs.)