Operation CHARM: Car repair manuals for everyone.

Transmission Installation

AUTOMATIC TRANSAXLE

INSTALLATION
1. Install the transaxle lower mounting bolts (A-3ea, B-2ea) after fitting the transaxle assembly into the engine assembly.





2. Install the drive plate mounting bolts (A-4ea).





3. Connect the drive shafts (A, B) to the transaxle.








4. Supporting the sub frame (A) with a jack and the Special tool (09624-38000), install the mounting bolts.





5. Install the muffler hanger rubber (A).





6. Install the roll stopper mounting bolts (A, B).








7. Install the lower arm ball joint mounting nut, the stabilizer link mounting nut, and the tie rod end mounting nut to the front knuckles.
8. Install the under shield cover (A, B).








9. Install the side mud cover (A).





10. Install the front wheels and tires.
11. Install the steering joint assembly bolt (A).





12. Install the transaxle support bracket bolts (A).





13. Install the transaxle upper mounting bolts (A-2ea) the starter motor mounting bolts (B-2ea).





14. Remove the special tool (09200-38001).





15. Connect the transaxle oil cooler hoses (A) to the tubes by fastening the clamps.





16. Install the control cable assembly (A).





17. Install the output speed sensor connector (A).





18. Connect the inhibitor switch connector (A), solenoid valve connector (B) and the input shaft speed sensor connector (C).





19. Install the ground cable (A) to transaxle.





20. Install the battery tray (A).





21. Install the air cleaner assembly (D) by connecting the AFS(Air Flow Sensor) connector (A), the clamp (B) and the ECM connector (C).





22. Install the air duct assembly (A).





23. Install the battery (A) and the battery terminal.





24. Install the engine cover (A).





After completing the installation perform the following procedure;
^ Adjust the shift cable.
^ Refill the transaxle fluid.
^ Clean the battery posts and cable terminals with sandpaper and grease them to prevent corrosion before installing.

NOTE: When replacing the automatic transaxle, reset the automatic transaxle's values by using the High-Scan Pro.
a. Connect the Hi-Scan Pro connector to the data link connector under the crash pad and power cable to the cigar jack under the center facia.
b. Turn the ignition switch on and power on the Hi-Scan Pro.
c. Select the vehicle's name.
d. Select 'AUTOMATIC TRANSAXLE'.





e. Select 'RESETTING AUTO T/A VALUES' and perform the procedure





f. Perform the procedure by pressing F1 (REST).





ADJUSTMENT
1. Install the transaxle control cable and adjust as follows.
2. Move the shift lever and the transaxle range switch to the "N" Position, and install the control cable.
3. When connecting the control cable to the transaxle mounting bracket, install the clip until it contacts the control cable.
4. Remove any free-play in the control cable by adjusting nut and then check to see that the select lever moves smoothly.
5. Check to see that the control cable (A) has been adjusted correctly.