Installation
CYLINDER HEAD ASSEMBLYINSTALLATION
NOTE:
^ Thoroughly clean all parts to be assembled. Always use a new head and manifold gasket
^ The cylinder head gasket is a metal gasket. Take care not to bend it.
^ Rotate the crankshaft, set the No. 1 piston at TDC.
1. Install the cylinder head gasket on the cylinder block.
NOTE: Be careful of the installation direction.
2. Place the cylinder head carefully in order not to damage the gasket with the bottom part of the end.
3. Install cylinder head bolts.
1) Do not apply engine oil on the threads and under the heads of the cylinder head bolts.
2) Using SST (092214A000), install and tighten the cylinder head bolts and plate washers, in several passes, in the sequence shown.
Tightening torques:
Cylinder Head Bolts Installation Sequence:
39.2 Nm (4.0 kgf.m, 28.93 ft. lbs.)+ 120° + 90°
Bolt (A):
18.62 - 23.52 Nm (1.9 - 2.4 kgf.m, 13.74 - 17.36 ft. lbs.) (A)
NOTE: Always use new cylinder head bolts.
4. Install the CVVT and camshaft sprocket.
Tightening torque 64.68 - 76.44 Nm (6.6 - 7.8 kgf.m, 47.74 - 56.4 ft. lbs.)
NOTE:
^ Install camshaft-inlet to dowel pin of CVVT assembly.
At this time, attend not to be installed to oil hole of camshaft-inlet.
^ Hold the hexagonal head wrench portion of the camshaft with a vise, and install the bolt and CVVT assembly.
^ Do not rotate CVVT assembly when camshaft is installed to dowel pin of CVVT assembly.
INTAKE CAMSHAFT:
EXHAUST CAMSHAFT:
5. Install camshafts (A).
NOTE:
^ Apply a light coat of engine oil on camshaft journals.
^ Assemble the key groove of camshaft rear side to the same level of head top surface.
^ Be careful the right, left bank, intake, exhaust side before assembling.
6. Install camshaft bearing caps.
Tightening torque 9.80 - 11.76 Nm (1.0 - 1.2 kgf.m, 7.23 - 8.68 ft. lbs.)
NOTE: Be careful the right, left bank, intake, exhaust side before assembling.
CAUTION: Rotate the crankshaft not to contact the valves to the pistons by making the pistons below 10 mm (0.3937 inch) from the top of cylinder block.
7. Install water temperature control assembly
8. Install timing chain
9. Check and adjust valve clearance.
10. Install the exhaust manifold.
11. Install the intake manifold.