Cylinder Block Assembly: Specifications
Cylinder blockCylinder bore 82.00 - 82.03mm (3.2283 - 3.2295in)
Out-of-round and taper of cylinder bore Less than 0.01mm (0.0004in)
Clearance with piston (To set limits to new parts) 0.02 - 0.04mm (0.0008 - 0.0016in)
Retighten the bearing cap bolts by 60°-65° in the numerical order shown
DISCRIMINATION OF CYLINDER BLOCK:
CRANKSHAFT JOURNAL MARK LOCATION:
DISCRIMINATION OF CRANKSHAFT:
PLACE OF IDENTIFICATION MARK (CRANKSHAFT BEARING):
DISCRIMINATION OF CRANKSHAFT BEARING:
SELECTION:
Piston
Outer diameter (To set limits to new parts) 81.97 - 82.00mm (3.2271 - 3.2283in)
Service oversize 0.25, 0.50mm (0.010, 0.020in) oversize
Piston ring
Side clearance
No.1 0.04 - 0.08mm (0.0015 - 0.0031 in) 0.1mm (0.004in)
No.2 0.03 - 0.07mm (0.0012 - 0.0027in)
End gap
No. 1 0.20 - 0.35mm (0.0079 - 0.0138in) 1mm (0.039in)
No.2 0.37 - 0.52mm (0.0146 - 0.0205in) 1mm (0.039in)
Oil ring side rail 0.20 - 0.60mm (0.0078 - 0.0236in) 1 mm (0.039in)
Service oversize 0.25, 0.50mm (0.010, 0.020in.) oversize
Connecting rod
Bend 0.05mm (0.0020in) or less
Twist 0.1mm (0.004in) or less
Connecting rod big end to crankshaft side clearance 0.100 - 0.250mm (0.0039 - 0.010in) 0.4mm(0.0157in)
Connecting rod bearing
Oil clearance (To seat limits to new parts) 0.024 - 0.042mm (0.0009 - 0.0017in)
Undersize 0.25mm (0.01 in)
Crankshaft
Pin outer diameter 44.946 - 44.966mm (1.7695 - 1.7703in)
Journal outer diameter 56.942 - 56,962mm (2.2418 - 2.2426in)
Bend 0.03mm (0.0012in) or less
Out-of-round, taper of journal and pin 0.01mm (0.0004in) or less 0.030mm (0.0012in)
End play 0.06 - 0.260mm (0.0023 - 0.010in)
Undersize rework dimension of pin 0.25mm (0.010in) 44.725 - 44.740mm (1.7608 - 1.7614in)
Undersize rework dimension of journal 0.25mm (0.010in) 56.727 - 56.742mm (2.2333 - 2.2339in)
Crankshaft bearing
Oil clearance 0.028 - 0.046mm (0.0011 - 0.001 8in)
Crankshaft pulley bolt 156.9 - 166.7 Nm (16.0-17.0 kgf-m, 115.7 - 123.0 ft. lbs.)