Cylinder Block Assembly: Specifications
Cylinder blockCylinder bore 86.7mm (3.4134in.)
Flatness of gasket surface Max. 0.03mm (0.0012in.) (0.05mm (0.002in.))
Out-of-round of cylinder bore Max. 0.02mm (0.0008in.)
Clearance (Piston-to-cylinder) 0.02 - 0.04mm (0.0008 - 0.0016in.)
Crankshaft
Journal O.D. 61.982 - 62.000mm (2.4402 - 2.4409in.)
Pin O.D. 47.982 - 48.000mm (1.8891 - 1.8898in.)
Out-of-round, taper of journal and pin Max. 0.003mm (0.0012in.)
Taper of journal and pin Max. 0.003mm (0.0001in.)
End play 0.070 - 0.250mm (0.0028 - 0.0098in.) (0.4mm (0.016in.))
Main bearing oil clearance 0.004 - 0.022mm (0.0002 - 0.0009in.) (0.1 mm (0.004in.))
DISCRIMINATION OF CYLINDER BLOCK:
CRANKSHAFT JOURNAL MARK LOCATION:
DISCRIMINATION OF CRANKSHAFT:
PLACE OF IDENTIFICATION MARK (CRANKSHAFT BEARING):
DISCRIMINATION OF CRANKSHAFT BEARING:
Main bearing cap bolt
M10 26.5-32.4Nm (2.7-3.0kgf-m, 19.5-23.9ft. lbs.) + 90°-95°
M8 12.7-18.6Nm (1.3-1.9kgf-m, 9.4-13.7ft. lbs.) + 90°-95°
Connecting rod
Piston pin installation force 2,450 - 12,225N (250 - 1,250kg, 551 - 2,755lb) (0.4mm (0.016in.))
Side clearance (big end) 0.10 - 0.25mm (0.0039 - 0.0098in.)
Bend 0.05mm or less/100mm (0.0020in. or less/3.937in.)
Bearing oil clearance 0.036mm (0.0007 - 0.0014in.) (0.1mm (0.004in.))
Piston
Diameter (Standard) 86.67 - 86.70mm (3.412 - 3.4134in.)
Clearance (Piston-to-cylinder) 0.02 - 0.04mm (0.0008 - 0.0016in.)
Ring groove width
No.1 1.230 - 1.250mm (0.0484 - 0.0492in.)
No.2 1.220 - 1.240mm (0.0480 - 0.0488in.)
Oil 2.015 - 2.035mm (0.0793 - 0.0801 in.)
Piston for service 0.25mm (0.010in.), 0.50mm (0.020in.)
Piston ring
Number of rings per piston 3
Compression ring 2
Oil ring 1
Compression ring type
No.1 Inner bevel type
No.2 Taper type
Oil ring type 3-piece type
Ring end gap
No.1 0.15 - 0.30mm (0.0059 - 0.0118in.) (0.8mm (0.031 in.))
No.2 0.30 - 0.45mm (0.0118 - 0.0177in.) (0.8mm (0.031 in.))
Oil ring side rail 0.2 - 0.7mm (0.0079 - 0.0276in.) (1.0mm (0.039in.))
Ring side clearance
No.1 0.04 - 0.08mm (0.0016 - 0.0031in.) (0. 1 mm (0.004in.))
No.2 0.03 - 0.07mm (0.0012 - 0.0028in.) (0. 1 mm (0.004in.))
Rings for service 0.25mm (0.010in.), 0.50mm (0.020in.)
Crankshaft pulley bolt 166.7 - 176.5Nm (17.0 - 18.0kgf-m, 123.0-130.2ft. lbs.)