Operation CHARM: Car repair manuals for everyone.

Relay Box: Service and Repair





Removal

1. Disconnect the negative(-) battery terminal.
2. Remove the engine room junction box upper cover.
3. Loosen the ring terminal mounting 3 nuts(A) then remove the ring terminal cables.
4. Loosen the body and lower cover 2 bolts(B).
5. Loosen the connector 3 bolts(C).




6. Remove the fuse and relay box(A) from the lower cover.




7. Remove the lower cover and mating connectors after loosening the box mounting 2 bolts.






Installation

1. Install the lower cover.

TORQUE :10 - 12Nm (1.0 - 1.2 kgf.m, 7.2 - 8.7 lbf.ft)


2. Install the fuse and relay box to the lower cover.

TORQUE :
Connector bolt : 10 - 12Nm (1.0 - 1.2 kgf.m, 7.2 - 8.7 lbf.ft)
Ring terminal mounting nut : 10 - 12Nm (1.0 - 1.2 kgf.m, 7.2 - 8.7 lbf.ft)
Body and lower cover bolt : 10 - 12Nm (1.0 - 1.2 kgf.m, 7.2 - 8.7 lbf.ft)


3. Install the junction box upper cover.