Repair procedures

Water Pump

Removal

1. Loosen the drain plug, and drain the engine coolant.

CAUTION:
Never remove the radiator cap when the engine is hot. Serious scalding could be caused by hot fluid under high pressure escaping from the radiator.

2. Remove the drive belt (A).




3. Remove the water pump pulley (A).




4. Remove the water pump (A).






Installation

1. Install the water pump (A) with the new gasket (B).





NOTE:
- Clean the contact face before assembly.
- Always use a new bolt (C) and gaskets (B).

Tightening torque
G(4) :
21.56 - 23.52N.m (2.2 - 2.4kgf.m, 15.91 - 17.36lb-ft)
H(1) :
9.80 - 11.76N.m (1.0 - 1.2kgf.m, 7.23 - 8.68lb-ft)
I(1) :
9.80 - 11.76N.m (1.0 - 1.2kgf.m, 7.23 - 8.68lb-ft)
J(1) :
9.80 - 11.76N.m (1.0 - 1.2kgf.m, 7.23 - 8.68lb-ft)
K(4) :
9.80 - 11.76N.m (1.0 - 1.2kgf.m, 7.23 - 8.68lb-ft)
L(1):
21.56 - 26.46N.m (2.2 - 2.7kgf.m, 15.91 - 19.53lb-ft)
- New bolt





2. Install the water pump pulley (A).

Tightening torque :
7.8 - 9.8N.m (0.8 - 1.0kgf.m, 5.8 - 7.2lb-ft)





3. Install the drive belt (A).




4. Fill the radiator with coolant and check for leaks.