Repair Procedures

Removal

1. Disconnect the negative terminal (A) from the battery.




2. Remove the engine room cover (A), engine cover (B) and radiator grill upper cover (C).




3. Remove the air cleaner assembly.
(1) Remove the air duct (A).
(2) Disconnect the air flow sensor (AFS) connector (C).
(3) Disconnect the breather hose (B).
(4) Remove the resonator (F), the intake air hose (E) and air cleaner assembly (D).




4. Remove the fuel hose (A), the purge control solenoid valve (PCSV) hose (B) and the brake booster vacuum hose (C).




5. Disconnect the ETC module connector (A).




6. Disconnect the purge control solenoid valve (PCSV) connector (A) and the injector connectors (B).




7. Disconnect the variable intake system (VIS) solenoid valve connector (A) and the wiring harness protector (B).




8. Disconnect the injector connectors (A).




9. Disconnect the PCV hose (A), the PCSV hose (B) and the water hoses (C) from the intake manifold module and the throttle body.




10. Remove the intake manifold module (A).






Installation

1. Install the intake manifold module (A), and then tighten the nuts as following method.

Tightening torque :
1st step :
4.9 - 7.8N.m ( 0.5 - 0.8kgf.m, 3.6 - 5.8lb-ft)
2nd step :
19.6 - 26.5N.m ( 2.0 - 2.7kgf.m, 14.5 - 19.5lb-ft)








2. Connect the PCV hose (A), the PCSV hose (B) and the water hoses (C) to the intake manifold module and the throttle body.





CAUTION:
The end of the hose with a white mark should be reconnected to the head cover.

3. Reconnect the injector connectors (A).




4. Connect the variable intake system (VIS) solenoid valve connector (A) and the wiring harness protector (B).




5. Connect the purge control solenoid valve (PCSV) connector (A) and the injector connectors (B).




6. Connect the ETC module connector (A).




7. Connect the fuel hose (A), the purge control solenoid valve (PCSV) hose (B) and the brake booster vacuum hose (C).




8. Install the air cleaner assembly.
(1) Install the resonator (F), the intake air hose (E) and air cleaner assembly (D).
(2) Reconnect the breather hose (B).
(3) Reconnect the air flow sensor (AFS) connector (C).
(4) Install the air duct (A).

Tightening torque
Hose clamp bolt: 2.9 - 4.9N.m (0.3 - 0.5kgf.m, 2.2 - 3.6lb-ft)
Air cleaner assembly bolts: 7.8 - 9.8N.m (0.8 - 1.0kgf.m, 5.8 - 7.2lb-ft)




9. Install the engine room cover (A), the engine cover (B) and the radiator grill upper cover (C).




10. Reconnect the battery negative terminal (A).

Tightening torque :4.0 - 6.0N.m (0.4 - 0.6kgf.m, 3.0 - 4.4lb-ft)