Repair Procedures

Removal

CAUTION:
- Do not remove cap except assemble and disassemble.
- Do not pile up the parts.
- Take care that is not deformed by outside impact.
- Do not use the clip again.
- Air tube marking take care not to be came off.
- Do not damage the tube.

1. Removal the front bumper.

2. Removal the left head amp.

3. Removal the nut & clip & air hose.




4. Disconnect the reservoir tank (A) by remove the bolt & air tube.





CAUTION:
- Separate completely after bleeding air slowly.





Installation

1. Install the reservoir tank (A).




2. Install the nut & clip & air hose.





CAUTION:
- With vehicles sit down in the floor, do not inflate air.
- When air filling, always do it after lifting up the vehicle.
- Take care not to drop.
- Confirm the tube color in installation process.
- Confirm that whether the tube is escaped a not by puling it.
- Assemble with specific torque.
- Assemble with out dust cap removal.
- Remove cap and check escape by inserting hose.

Air filling
System air filling machine




System air filling is done at the factory before delivering the vehicle. In case of workshop, it should be done after replacing the related parts or the system air was drained because of other repairing works. Follow the recommended procedure for system air filling.
1. Prepare the compressed air (12bar) using the air filling machine.
2. Connect the air outlet nozzle in the machine to the air filling valve (RH side of engine room) in the vehicle.
3. Ignition ON (engine off) and connect the scanner.
4. Lift up the vehicle. (all wheels must be rebounded)
5. Opening the lever in the machine, starts to fill the air from filling machine to the reservoir tank in the vehicle until the whistle sound stops.
6. Enter the menu of system air filling in the scanner and follow the instruction in the scanner.
The compressed air will be transferred to the front air spring and rear air spring accordingly by operating the compressor and solenoid valves.
7. Take down the vehicle after completing the air filling.

CAUTION:
- Do not face the person because the used air is high pressure.
- Be sure to check the installing states of each connecting portion before working.
- Replace filter of air filler and moisture remove 1 time every 2 years.

Air Filling/Venting Setup
1. Connect to the GDS diagnostic.