Repair Procedures
Replacement
Door Trim Replacement
NOTE:
- Be careful not to scratch the door trim and other parts.
- Put on gloves to protect your hands.
1. Detach the clip, then remove the frame inner cover (A).
2. Remove the full handle cap (A).
3. Remove the inside handle cover (B).
4. Loosen the door trim (A) mounting screws, Release the clips that hold the door trim.
5. Push the hook, then remove the inside handle cable cage (A).
6. Disconnect the power window connector (A), then remove the door trim.
7. Installation is the reverse of removal.
NOTE:
- Make sure connectors are connected properly and each rod is connected securely.
- Make sure the door lock and opens properly.
- Replace ant damaged clips.
Inside Handle Replacement
1. Remove the door trim.
2. Loosen the mounting screws, then remove the inside handle (A).
3. Installation is the reverse of removal.
Glass Replacement
1. Remove the following parts:
A. Door trim
B. Door belt outside weatherstrip
C. Door inside belt weatherstrip
D. Door frame inner cover
E. Rear channel door frame garnish
2. Loosen the rear delta lower channel (C) mounting bolts.
3. Remove the glass mounting plug hole (B).
4. Carefully adjust the glass (A) until you can see the bolts, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot.
Tightening torque :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)
5. Installation is the reverse the removal.
NOTE:
- Roll the glass up and down to see if it move freely without binding.
- Adjust the position of the glass as necessary.
Speaker Replacement
1. Remove the door trim.
2. Disconnect the speaker connector (A).
3. Drill out the rivets to remove the speaker (B) from the door module.
4. Installation is the reverse of removal.
NOTE:
- Use sheet metal screws to secure the speaker.
Power Window Motor Replacement
1. Remove the door trim.
2. Disconnect the connector (A).
3. After loosening the mounting bolts, remove the power window motor (B).
4. Installation is the reverse of removal.
NOTE:
- Grease should be applied to areas where there is rotational parts and springs.
- Roll the glass up and down to see if it move freely without binding.
- Apply sufficient grease to all parts and surrounding area.
Outside Handle Replacement
1. Loosen the mounting bolt, remove the outside handle cover (A).
Tightening torque :
0.7 - 11.8 N.m (0.07 - 1.2 kgf.m, 0.5 - 8.7 lb-ft)
2. Remove the outside handle (A) by sliding it rearward.
3. Disconnect the connector (A).
4. Installation is the reverse of removal.
NOTE:
- Make sure the door locks and opens properly.
Door Module Assembly Replacement
1. Remove the following parts:
A. Door trim
B. Window glass
C. Outside handle
2. Loosen the mounting screw (A).
3. Disconnect the rear door curtains motor connectors (A).
4. Loosen the mounting bolts, remove the rear door curtains (A).
NOTE:
- Make sure to initialize the motor.
5. Loosen the mounting bolts and nuts, remove the rear channel (A).
6. Loosen the mounting bolts.
7. Loosen the door latch (C) screws, remove the module assembly (B).
Tightening torque
(B) : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)
(C) : 6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)
8. Disconnect the door connector (A).
9. Detach the clips, then remove the wiring harness (B).
10. Installation is the reverse of removal.
NOTE:
- The area of whole parts should be applied with sufficient grease.
- Make sure the connector are connected properly and each rod is connected securely.
- Make sure door lock operates and door open/close properly.
Door Belt Weatherstrip Replacement
1. Remove the screws, then remove the door belt weatherstrip (A).
2. Installation is the reverse of removal.
CAUTION:
- Be careful not to damage door weatherstrip.
Adjustment
Glass Adjustment
NOTE:
- Check the glass run channel for damage or deterioration, and replace them necessary.
1. Remove the rear door trim.
2. Release the rear channel mounting bolt.
3. Carefully adjust the glass (A) until you can see the screws, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot.
Door Striker Adjustment
Make sure the door latches securely without slamming it. If necessary adjust the striker (A): The striker nuts are fixed. The striker can be fine adjusted up or down, and in or out.
1. Loosen the screws (B), then insert a shop towel between the body and striker.
Tightening torque :
16.7 - 21.6 N.m (1.7 - 2.2 kgf.m, 12.3 - 15.9 lb-ft)
2. Lightly tighten the screws.
3. Wrap the striker with a shop towel, then adjust the striker by tapping it with a plastic hammer. Do not tap the striker too hard.
4. Loosen the screws and remove the shop towel.
5. Lightly tighten the screws.
6. Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck.
Door Position Adjustment
NOTE:
- After installing the door, check for a flush fit with the adjacent body panels, then check for equal gaps between the front, rear, and bottom, door edges and the body. Check that the door and body edges are parallel. Before adjusting, replace the mounting bolts.
1. Place the vehicle on a firm, level surface when adjusting the doors.
2. Adjust at the hinges (A) :
A. Loosen the door mounting bolts slightly, and move the door in or out until it aligns flush with the body.
B. Loosen the hinge mounting bolts slightly, and move the door backward or forward, up or down as necessary to equalize the gaps.
C. Place a shop towel on the jack to prevent damage to the door when adjusting the door.
Tightening torque :
(B) : 21.6 - 26.5 N.m (2.2 - 2.7 kgf.m, 15.9 - 19.5 lb-ft)
(C) : 33.3 - 41.2 N.m (3.4 - 4.2 kgf.m, 24.6 - 30.4 lb-ft)
