Repair procedures

Replacement

[Removal]
1. Remove the roof trim.

2. Remove the roof antenna.

3. Remove the movable glass.

4. Remove the panorama sunroof deflector.

5. Remove the roof garnish.

6. Remove the panorama sunroof weatherstrip (A).




7. Loosen the panorama sunroof mounting nuts (A).

Tightening torque :
6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)

[Front]




[Rear]




8. Loosen the panorama sunroof side mounting bolts (A).

Tightening torque :
10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb-ft)




9. Open the space between chassis and sunroof using flathead screwdriver, and then cut the sealant of front using a tool (09816-2P121, 09816-2P122).

CAUTION:
- This blade has a inclination to push upward.(09816-2P121, 09816-2P122)
- This blade has a inclination to push downward. (09816-2P123, 09816-2P124)





NOTE:
- Be careful not to damage the panorama sunroof when inserting tools between the chassis and panorama sunroof.

10. Open the space between chassis and sunroof using flathead screwdriver, and then cut the sealant of aside using a tool (09816-2P121, 09816-2P122).

CAUTION:
- This blade has a inclination to push upward.(09816-2P121, 09816-2P122)
- This blade has a inclination to push downward. (09816-2P123, 09816-2P124)





NOTE:
- Be careful not to damage the panorama sunroof when inserting tools between the chassis and panorama sunroof.

11. Open the space between chassis and sunroof using flathead screwdriver, and then cut the sealant of rear using a tool (09816-2P121, 09816-2P122).

CAUTION:
- This blade has a inclination to push upward.(09816-2P121, 09816-2P122)
- This blade has a inclination to push downward. (09816-2P123, 09816-2P124)





NOTE:
- Be careful not to damage the panorama sunroof when inserting tools between the chassis and panorama sunroof.

12. Cut the tape between the panorama sunroof and the body. remove the panorama sunroof (A).

CAUTION:
- Work with a minimum of four persons when lifting the panorama sunroof on or off the vehicle.





[Installation]
1. With a knife, scrape the old adhesive smooth to a thickness of about 2mm (0.08 in.) on the bonding surface around the entire panorama sunroof opening flange.

NOTE:
- Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.

CAUTION:
- Remove the rubber dam and fasteners from the body.
- Mask off surrounding surfaces before painting.




2. Clean the body bonding surface with a sponge dampened in alcohol. After cleaning, keep oil, grease and water from getting on the clean surface.




3. With a sponge, apply a light coat of body primer to the original adhesive remaining around the windshield opening flange. Let the body primer dry for at least 10 minutes :

CAUTION:
- Do not apply glass primer to the body, and be careful not to mix up glass and body primer sponges.
- Never touch the primed surfaces with your hands.
- Mask off surrounding surfaces before painting.




4. Apply a light coat of glass primer to the outside of the fasteners.

CAUTION:
- Never touch the primed surface with your hand. If you do, the adhesive may not bond to the glass properly, causing a leak after the windshield glass is installed.
- Do not apply body primer to the glass.
- Keep water, dust, and abrasive materials away from the primer.




5. Pack adhesive into the cartridge without air pockets to ensure continuous delivery. Put the cartridge in a caulking gun, and run a bead of sealant (B) around the edge of the panorama sunroof (A) as shown. Apply the adhesive within 30 minutes after applying the glass primer. Make a slightly thicker bead at each corner.

Sealant Bead width
Height : 12 mm (0.4724 in.)
Width : 8 mm (0.3150 in.)




6. Fix the panorama sunroof to center hall (A) of body, carefully install the panorama sunroof to the body frame.

CAUTION:
- Work with a minimum of four persons when lifting the panorama sunroof on or off the vehicle.




7. Check the Clearance and gap for each side after installing the panorama sunroof.









8. Install the nuts (A) to the panorama sunroof.

Tightening torque :
6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)

[Front]




[Rear]




9. Install the bolts (A).

Tightening torque :
10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb-ft)




10. Install the panorama sunroof weatherstrip (A).




11. Install the roof garnish.
12. Install the panorama sunroof deflector.
13. Install the movable glass.
14. Install the roof antenna.
15. Close the movable glass fully.
16. Scrape or wipe the excess adhesive off with a putty knife or towel. To remove adhesive from a painted surface or the windshield, wipe with a soft shop towel dampened with alcohol.
17. Let the adhesive dry for at least one hour, then spray water over the roof and check for leaks. If a leak occurs, let it dry, then seal with sealant :
A. Let the vehicle stand for at least four hours after windshield installation. If the vehicle must be driven within 4 hours, it must be driven slowly.
B. Keep the windshield dry for the first hour after installation.
18. Reinstall all remaining removed parts. Install the rearview mirror after the adhesive has dried thoroughly. Advise the customer not to do the following things for two the three days :
A. Slam the door with all the windows rolled up.
B. Twist the body excessively (such as when going in and out of driveways at an angle or driving over rough, uneven roads).
19. Install the roof trim.