Repair Procedures

Removal

1. Remove the following items.
(1) Engine cover

(2) Air cleaner assembly and air duct.

(3) Battery and battery tray.

2. Disconnect the speed sensor connector (A) and back up lamp switch (B).




3. Disconnect the neutral switch connector (A).




4. Remove the ground (A).




5. Remove the clutch tube bracket bolt (A).




6. Remove the wiring bracket (A).




7. Remove the control cable.
(1) Remove the pin (A) and washer (B).
(2) Remove the bracket mounting bolts (C).




8. Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).

Tightening torque:
(A) 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
(B) 42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)




9. Remove the cowl top cover.

10. Using the SST (support SST No. : 09200-2S100 / 2S200, beam SST No. : 09200-38001 or 3N000, adapter SST No. : 09200-4X000), hold the engine and transaxle assembly safely.




11. Remove the cover (A).




12. Remove the transaxle mounting bracket bolts (A).

Tightening torque:
88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb-ft)




13. Remove the transaxle support bracket (A).

Tightening torque:
58.9 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.8 lb-ft)




14. Remove the under cover (A).




15. Remove the drive shaft assembly.

16. Remove the bracket (A).




17. Remove the drive shaft cover (A).




18. Remove the clutch release cylinder assembly (B) after removing the nuts (A).

Tightening torque:
14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb-ft)




19. Remove the roll rod bracket (C) after removing bolt (A,B).

Tightening torque:
(A) 49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)
(B) 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.1 lb-ft)




20. Remove the mounting bolts (A-3ea, B-2ea) of lower part of the transaxle, and remove the transaxle assembly by supporting it with a jack.

Tightening torque:
(A) 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb-ft)
(B) 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)

CAUTION:
- Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.





Installation

CAUTION:
- If the oil seal on the transaxle case side is damaged and fluid is leaking, replace the oil seal with a new unit. When installing the new oil seal, use the specialized tool (oil seal installer, 09453-2F300).





1. Installation is the reverse of removal.
2. Adding manual transaxle fluid after Installing the manual transaxle.