Part 2

7. Hold the LH timing chain, guide and arm using the timing chain locking tool (SST : 09231-2J600).

8. Install the RH timing chain guide (A) and the chain (B). Insert the guide to the fixing pipe of guide bolt with the chain.

NOTE:
The chain color link (yellow) should be toward engine front.
Align the timing mark of the fiction plate and crankshaft sprocket.

9. Install the RH timing chain tensioner arm (A).

Tightening torque :
21.6 - 25.5 N.m (2.2 - 2.6 kgf.m, 15.9 - 18.8 lb-ft)

10. Hold the RH timing chain, guide and the arm using the timing chain locking tool (SST : 09231-2J600).

11. Pull out the oil pump tensioner stopper pin, and make sure tension is set. And confirm the timing chain align mark again.

NOTE:
Confirm that the "shoe" area of oil pump tensioner is protruding.
Fiction plate mark, timing chain color link (yellow) and crankshaft sprocket mark (yellow) should be matched.

12. Install the timing chain lower cover.

NOTE:
Assemble the timing chain lower cover with engine bottom up condition.

(1) The sealant locations on chain lower cover and on counter parts (cylinder head, cylinder block, and lower oil pan) must be free of engine oil and etc.
(2) Install the new gasket (A) to the timing chain lower cover.

(3) Apply liquid sealant LT 5900H or equivalent on timing chain lower cover. The part must be assembled within 5 minutes after sealant was applied.
Sealant should be applied in a continuous need in each of the areas indicated below.

Bead width :Ø2.5 ± 0.5mm

NOTE:
- During timing chain lower cover installation, care not to take off applied sealant on the timing chain lower cover by contact with other parts.
- Apply sealant in a 4.0 ± 0.5mm wide spot for the 4 T-joints (D).

(4) The dowel pins on the cylinder block and holes on the timing chain lower cover should be used as a reference in order to assemble the timing chain lower cover to be in exact position.

Tightening torque :
23.5 - 25.5 N.m (2.4 - 2.6 kgf.m, 17.4 - 18.8 lb-ft)

[Front]

[Rear]

(5) Running the engine or performing a pressure test should not be performed within 30 minutes of assembly.
13. Install the cylinder head assembly.

NOTE:
Before install the cylinder head assembly, place the engine up right.

14. Install the camshaft and camshaft carrier assembly.
15. Remove the SST from the timing chain guide and the timing chain tensioner arm.
16. Install the timing chain to the CVVT sprocket.

NOTE:
To install the timing chain with no slack between each shaft (cam, crank), follow the below procedure.
Crankshaft sprocket -> Timing chain guide -> Exhaust CVVT sprocket -> Intake CVVT sprocket. (LH Bank)
Crankshaft sprocket -> Timing chain guide -> Intake CVVT sprocket -> Exhaust CVVT sprocket. (RH Bank)
The timing mark of each sprockets should be matched with timing mark (orange color link) of timing chain during installation.

17. Install the timing chain tensioner.
18. After rotating the crankshaft 2 revolutions in regular direction (clockwise viewed from front), confirm the timing mark.

NOTE:
Always turn the crankshaft clockwise.
Turning the crankshaft counter clockwise before building up oil pressure in the hydraulic timing chain tensioner may result in the chain disengaging from the sprocket teeth.

19. Install the O-ring (A) to the water temperature control assembly.

20. Install the water temperature control assembly (A) and the water outlet fitting (B).

Tightening torque
Water temperature control assembly bolts :
16.7 - 19.6 N.m (1.7 - 2.0 kgf.m, 12.3 - 14.5 lb-ft)
Water outlet fitting bolts (M8) :
16.7 - 19.6 N.m (1.7 - 2.0 kgf.m, 12.3 - 14.5 lb-ft)
Water outlet fitting bolt (M6) :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

21. Install the water pump (A) with a new gasket.

Tightening torque :
19.6 - 24.5 N.m (2.0 - 2.5 kgf.m, 14.5 - 18.1 lb-ft)

22. Using SST(09231-2J300, 09231-H1100), Install the front oil seal (A).

23. Install the crankshaft pulley (A).

Tightening torque :
392.3 - 402.1N.m(40.0 - 41.0kgf.m,289.3 - 296.6lb-ft)

NOTE:
Use the SST(ring gear stopper, 09231-2B100) to install the crankshaft pulley bolt, after remove the starter.

24. Install the upper oil pan.
(1) Using a gasket scraper, remove all the old gasket material from the gasket surfaces.
(2) Before assembling the oil pan, the liquid sealant LT 5900H or equivalent should be applied on upper oil pan.
The part must be assembled within 5 minutes after the sealant was applied.

Bead width :2.5mm (0.1in)

NOTE:
- Clean the sealing face before assembling two parts.
- Remove harmful foreign materials on the sealing face before applying sealant.
- When applying sealant gasket, sealant must not protrude into the inside of oil pan.
- To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.

(3) Install the upper oil pan.

Uniformly tighten the bolts in several passes.

Tightening torque :
9.8 - 11.8N.m (1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)

25. Install the lower oil pan.
(1) Using a gasket scraper, remove all the old gasket material from the gasket surfaces.
(2) Before assembling the oil pan, the liquid sealant LT5900H or equivalent should be applied on lower oil pan.
The part must be assembled within 5 minutes after the sealant was applied.

Bead width :2.5mm (0.1in)

Uniformly tighten the bolts in several passes.

Tightening torque :
9.8 - 11.8N.m (1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)

26. Install the oil filter & cooler assembly (A).

Tightening torque :
19.6 - 23.5N.m ( 2.0 - 2.4kgf.m, 14.5 - 17.4lb-ft)

27. Install the water pump pulley (A).

Tightening torque :
18.6 - 23.5N.m (1.9 - 2.4kgf.m, 13.7 - 17.4lb-ft)

NOTE:
Tighten each bolt gradually in a crisis-cross pattern until the final tightening torque has been reached.

28. Install the drive belt tensioner (A).

Tightening torque :
19.6 - 23.5N.m (2.0 - 2.4kgf.m, 14.5 - 17.4lb-ft)

29. Install the drive belt idler (A).

Tightening torque :
37.3 - 41.2N.m ( 3.8 - 4.2kgf.m, 27.5 - 30.4lb-ft)

30. Install the air conditioner compressor (A).

31. Install the alternator bracket (A).

Tightening torque
Bolts (B) 4EA :
29.4 - 41.2N.m (3.0 - 4.2kgf.m, 21.7 - 30.4lb-ft)
Bolt (C) 1EA :
19.6 - 26.5N.m ( 2.0 - 2.7kgf.m, 14.5 - 19.5lb-ft)

32. Install the alternator (A).

Tightening torque :
29.4 - 41.2N.m (3.0 - 4.2kgf.m, 21.7 - 30.4lb-ft)

33. Install the removed parts.