Operation CHARM: Car repair manuals for everyone.

Repair Procedures





Removal

1. Turn ignition switch OFF and disconnect the negative (-) battery cable.
2. Remove the air cleaner assembly (A).




3. Disconnect the brake fluid level switch connector (A), and vacuum switch connector (B).

[2.4 GDI]





[2.0 T-GDI]




4. Remove the brake fluid from the master cylinder reservoir with a syringe.

CAUTION:
- Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.

5. Disconnect the brake tube (A) from the master cylinder by loosening the tube flare nut.

Tightening torque:
18.6 - 22.6 N.m (1.9 - 2.3 kgf.m, 13.7 - 16.6 lb-ft)

[2.4 GDI]





[2.0 T-GDI]




6. Remove the master cylinder (B) from the brake booster after loosening the mounting nuts (A).

Tightening torque:
12.7 - 16.7 N.m (1.3 - 1.7 kgf.m, 9.4 - 12.3 lb-ft)

[2.4 GDI]





[2.0 T-GDI]






Installation

1. Installation is the reverse of removal.
2. After installation, bleed the brake system.