R200A

DIFFERENTIAL CASE





1. Install side gears, pinion mate gears and thrust washers into differential case.





2. Fit pinion mate shaft to differential case so that it meets lock pin holes.
3. Adjust backlash between side gear and pinion mate gear by selecting side gear thrust washer. Refer to Application and ID; Selectable Parts.
Backlash between side gear and pinion mate gear (Clearance between side gear thrust washer and differential case): Less than 0.15 mm (0.0059 inch)





4. Install pinion mate shaft lock pin with a punch.
Make sure lock pin is flush with case.





5. Apply gear oil to gear tooth surfaces and thrust surfaces and check to see they turn properly.





6. Install differential case assembly on ring gear.
7. Apply locking agent [Loctite (stud lock) or equivalent] to ring gear bolts, and install them.
Tighten bolts in a criss-cross pattern, lightly tapping bolt head with a hammer.





8. Press-fit side bearing inner cones on differential case with Tool.
Tool number:
A KV38100300 (J25523)
B ST33061000 (J8107-2)