Operation CHARM: Car repair manuals for everyone.

Outer Component Parts - Removal and Installation




ENGINE OUTER COMPONENT PARTS (1 OF 2):




ENGINE OUTER COMPONENT PARTS (2 OF 2):





Removal and Installation
TIGHTENING PROCEDURES


Intake Manifold Torque Sequence:





Intake Manifold
Tighten in numerical order shown in the figure.
1. Tighten all bolts and nuts to 5 to 10 Nm (0.5 to 1.0 kg-m, 44 to 86 inch lbs.).
2. Finally tighten all bolts and nuts to 26 to 31 Nm (2.7 to 3.2 kg-m, 20 to 23 ft. lbs.).
Tighten all bolts and nuts to the final torque, evenly dividing the tightening into at least five steps.


FUEL TUBE TORQUE SEQUENCE:





Fuel Tube
Tighten in numerical order shown in the figure.
1. Tighten all bolts to 9.3 to 10.8 Nm (0.95 to 1.1 kg-m, 83 to 95 inch lbs.).
2. Then tighten all bolts to 20.6 to 26.5 Nm (2.1 to 2.7 kg-m, 16 to 19 ft. lbs.).







Fuel Pressure Regulator
Tighten fuel pressure regulator to 2.9 to 3.8 Nm (0.3 to 0.39 kg-m, 26.0 to 33.9 inch lbs.).

Tighten screws evenly several times to have the fuel pressure regulator tightened at the specified torque.
Always replace O-ring with new ones.
Lubricate O-ring with new engine oil.


Throttle Body Torque Sequence:





Throttle Body
Tighten in numerical order shown in the figure.
1. Tighten all bolts to 8.8 to 10.8 Nm (0.9 to 1.1 kg-m, 79 to 95 inch lbs.).
2. Then tighten all bolts to 18 to 21 Nm (1.8 to 2.2 kg-m, 13 to 15 ft. lbs.).



UPPER INTAKE MANIFOLD COLLECTOR TORQUE SEQUENCE:





Upper Intake Manifold Collector
Tighten bolts and nuts to 18 to 21 Nm (1.8 to 2.2 kg-m, 13 to 15 ft. lbs.) in numerical order shown in the figure.



LOWER INTAKE MANIFOLD COLLECTOR TORQUE SEQUENCE:





Lower Intake Manifold Collector
Tighten bolts and nuts to 18 to 21 Nm (1.8 to 2.2 kg-m, 13 to 15 ft. lbs.) in numerical order shown in the figure.



EXHAUST MANIFOLD TORQUE SEQUENCE / RIGHT BANK:




LEFT BANK:





Exhaust Manifold
Tighten nuts to 28 to 32 Nm (2.9 to 3.3 kg-m, 21 to 24 ft. lbs.) in numerical order shown in the figure.



THREE WAY CATALYST TORQUE SEQUENCE:





Three Way Catalyst (TWC) (Manifold)
Align the mating mark as shown for locating exhaust flange.






Install washer and mesh washer as shown.