Fuel Tank: Service and Repair

WARNING: When replacing fuel line parts, be sure to observe the following:
* Put a "CAUTION: FLAMMABLE" sign in workshop.
* Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
* Be sure to furnish the workshop with a CO2 fire extinguisher.

CAUTION: Before removing fuel line parts, carry out the following procedures:
* Put drained fuel in an explosion-proof container and put lid on securely.
* Release fuel pressure from fuel line.
* Disconnect battery ground cable.
* Always replace O-ring with new ones.
* Do not kink or twist hose and tube when they are installed.
* Do not tighten hose clamps excessively to avoid damaging hoses.
* When installing fuel check valve, be careful of its designated direction.
* After installation, run engine and check for fuel leaks at connections.

FUEL TANK:

FUEL TANK
1. Release fuel pressure from fuel line.






2. Remove inspection hole cover located behind the rear seat.
3. Disconnect harness connectors under inspection hole cover.
4. Disconnect fuel hoses.
Put mating marks on hoses for correct installation.






5. Disconnect filler hose, vent hose and evaporation hose at fuel tank side.






6. Remove parking brake wire from fuel tank protector.
7. Remove fuel tank protector.






8. Remove fuel tank band mounting bolts while supporting fuel tank.
9. Remove fuel tank.


Installation procedure is the reverse order of removal.