Operation CHARM: Car repair manuals for everyone.

Assembly of Differential Case Assembly

ASSEMBLY OF DIFFERENTIAL CASE ASSEMBLY





1. Install pinion mate shaft lock pin with a punch. Make sure lock pin is flush with case.

CAUTION: Do not reuse the lock pin. Always replace the lock pin with a new one.





2. Place differential case on drive gear.
3. Apply genuine medium strength locking sealant or equivalent. Refer to drive gear bolts, and install them. Tools and Equipment

CAUTION: Do not reuse the bolts. Always replace the bolts with a new one.

^ Tighten bolts in a crisscross fashion.
^ After tightening the bolt to the specified torque, turn the bolt 31 to 36 more degrees.





4. Press-fit side bearing inner race on differential case with tool.
Tool number
A: KV38100300 (J25523)
B: ST33061000 (J8107-2)