Sunroof Unit Assembly

SUNROOF UNIT ASSEMBLY

Removal

CAUTION:
- Always work with a helper.
- When taking sunroof unit out, use clothes to protect the seats and trim from damage.
- After installing the sunroof unit and glass lid, be sure to perform the leakage test and make sure there is no malfunction.

1. Tilt up glass lid.
2. Remove the headlining.
3. Disconnect drain hoses.
4. Remove glass lid.




5. Remove motor mounting screws. Remove sunroof motor assembly and disconnect harness connector.

CAUTION:
- Before removing sunroof motor assembly, make sure that sunroof is fully closed.
- After removing sunroof motor assembly, never attempt to rotate sunroof motor as a single unit.




6. Remove nuts on the front end and side rail.




7. Remove curtain air bag bracket bolts, and remove curtain air bag bracket from the rail side "Removal and Installation"
8. Remove front/rear sunroof bracket bolts, and remove sunroof unit assembly from roof panel "Removal and Installation"
9. Remove sunroof unit assembly through the passenger room while being careful not to damage the seats and trim.



Installation




1. Temporarily tighten the mounting bolts on the front/rear sunroof brackets (RH/LH).




2. Bring sunroof unit assembly into passenger room and place the rear end of the rail onto the sunroof brackets.
3. Tighten the mounting nuts on the front end.




4. Tighten the installation points diagonally excluding the installation point of the sunroof bracket around the roof opening.
5. Tighten the bolts on the rear sunroof bracket at the vehicle side, and then at the rail side.
6. Tighten the bolts on the curtain air bag at the rail side "Removal and Installation"