System Specifications

CYLINDER BLOCK

PISTON, PISTON RING AND PISTON PIN





Available Piston





Piston Ring





Piston Pin





CONNECTING ROD








CRANKSHAFT








MAIN BEARING





Undersize





Bearing Clearance





CONNECTING ROD BEARING





Undersize





Bearing Clearance





MAIN BEARING CAP BOLTS.
Step a Apply engine oil to threads and seating surface of bolts, and tighten all bolts temporarily.
Step b (M12) to 39.2 Nm (4.0 kg-m, 29 ft. lbs.) in order of 1 to 10.
Step c (M9) to 29.4 Nm (3.0 kg-m, 22 ft. lbs.) in order of 11 to 20.
Step d (M12) to 40 degrees in order of 1 to 10.
Step e (M9) to 30 degrees in order of 11 to 20.
Step f (M10) to 49 Nm (5.0 kg-m, 36 ft. lbs.) in order of 21 to 30.

CONNECTING ROD NUTS
Step a; Apply engine oil to the threads and seats of the connecting rod bolts and nuts.
Step b 14.7 Nm (1.5 kg-m, 11 ft. lbs.)
Step c; Put mating (with paint) on each nut and connecting rod cap, all in the same direction (when using a protractor).
Step d; Then all nuts 60 degrees clockwise (angle tightening).

CRANKSHAFT PULLEY BOLT
Step a Apply engine oil onto threaded parts of bolt and seating area.
Step b 93.1 Nm (9.5 kg-m, 69 ft. lbs.)
Step c; Select one most visible notch of the four on bolt flange. Corresponding to the selected notch, put a mating mark (such as paint) on crankshaft pulley.
Step d Tighten further by 90 degrees. (Angle tightening)