Disassembly

Disassembly





Components

DISASSEMBLY
Removal front case








1. Remove front case fixing bolts.





2. Insert tire lever as shown in the figure, separate front case and rear case. Then, remove rear case by levering it up with a tire lever or the like.

CAUTION: Be careful not to damage the mating surface.





3. Remove the front oil seal and main shaft oil seal, from front case.





4. Remove snap ring from front case.





5. Remove main shaft bearing from front case.

Rear case





1. Remove the drive chain and front drive shaft from rear case.





2. Remove companion flange lock nut from main shaft using the flange wrench.
Tool number: KV38108300 (J44195)





3. Put matching mark on the end of the main shaft corresponding to the B position matching mark on the companion flange.





4. Remove the companion flange from main shaft using a suitable puller.
5. Remove spacer at the end of companion flange.

CAUTION: Be careful not to damage oil seal.





6. Remove the oil gutter from rear case.





7. Remove the oil cover bolt from rear case.





8. Remove the retainer from connector.
9. Remove the connector from rear case.





10. Remove the main shaft and electric controlled coupling from rear case using a press.





11. Using a puller, remove the rear oil seal from rear case.
Tool number: KV381054S0 (J34286)





12. Remove snap ring from rear case.

CAUTION: Do not reuse snap ring.

13. Remove the rear bearing from rear case.





14. Remove the baffle plate from rear case.

Front drive shaft





1. Remove the front drive shaft front bearing from front drive shaft.
Tool number: ST33061000 (J8107-2)





2. Remove the front drive shaft rear bearing from front drive shaft.
Tool number: ST35322000 (-)

Main shaft and electric controlled coupling





1. Remove the snap ring from main shaft.
2. Remove the spacer, electric controlled coupling, sprocket and needle bearing from main shaft.