Removal and Installation

FRONT DOOR GLASS AND REGULATOR




Removal and Installation

DOOR GLASS

Removal
1. Remove the front door finisher. Refer to "DOOR FINISHER".
2. Remove speaker unit. Refer to "Removal and Installation for Front Door Speaker".




3. Operate the power window main switch to raise/lower the door window until the glass mounting bolts can be seen.
4. Remove the glass mounting bolts.
5. Remove the module stop bolts.




6. While holding the door glass, raise it at the rear end to pull the glass out of the sash toward the outside of the door.

Installation
Install in the reverse order of removal.

REGULATOR ASSEMBLY

Removal
1. Remove the front door finisher. Refer to "DOOR FINISHER" .
2. Remove speaker unit. Refer to "Removal and Installation for Front Door Speaker".




3. Operate the power window main switch to raise/lower the door window until the glass mounting bolts can be seen.
4. Remove the glass mounting bolts.
5. Remove the module stop bolts.




6. Raise up the door glass and hold with a suction lifter.




7. Remove the mounting bolts, and remove the module assembly.
8. Disconnect the harness connector for the module assembly, and unclip the harness from the back.

Installation
Install in the reverse order of removal.

Inspection after Removal
Check the regulator assembly for the following. If a malfunction is detected, replace or grease it.
- Wire wear
- Regulator deformation
- Grease condition for each sliding part




The arrows in the figure show the application points of the body grease.

Inspection after Installation

Setting of Limit Switch
If any of the following work has been done, set the limit switch (integrated in the motor).
- Removal and installation of the motor from the regulator.
- Operate the regulators as a unit.
- Installation of the new glass.
- Installation of the new glass run.

Resetting
After installing each component to the vehicle, follow the steps below.
1. Raise the glass to the top position.




2. While pressing and holding the reset switch, lower the glass to the bottom position.
3. Release the reset switch, and check the reset switch returns to the original position, and then raise the glass to the top position.

CAUTION: Do not operate the glass automatically to raise the glass to the top position.

FITTING INSPECTION
- Make sure the glass is securely fit into the glass run groove.

- Lower the glass slightly [approx. 10 to 20 mm (0.39 to 0.79 in)] and make sure the clearance to the sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator mounting bolts, guide rail mounting bolts, and glass and guide rail mounting bolts to correct the glass position.